Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing
Special Tool(s)
 |
Input Shaft Seal Replacer 308-220 (T94P-7025-AH) |
 |
Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent |
Disassembly
1. Using the special tool and a press, remove the input bearing (7025).
2. Remove the bearing race and the end play selective shims.
3. Remove the input shaft seal (7052).
Assembly
1. Using the special tool, install the input shaft seal.
2. NOTE: In installing a new input shaft seal as part of a transmission overhaul, do not install the end play selective shims at this time.
Instal the end play selective shims and the bearing race.
3. Using a press and a capped length of pipe, install the input bearing.
Assembly
1. Install the new O-ring.
2. Assemble the gear shifter forks.
1. Install the gear shift plate into the gear shifter fork.
2. Install the gear shift fork inserts.
3. NOTE: Position the na ...
Output Shaft
Special Tool(s)
Pinion Bearing Cone Remove
205-D002 (D79L-4621-A) or
Equivalent
Spiral Snap Ring Replacer
308-096 (T85P-7025-A)
Disassembly
1. Using the special tool a ...
Other materials:
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. Install a new head gasket on the cylinder block with the sma ...
Cooling Fan Motor and Shroud
Removal and Installation
1. Disconnect the battery ground cable.
2. Remove the degas bottle or coolant expansion tank. For additional
information, refer to Degas
Bottle-4.6L(2V) and 4.6L(4V) in this section.
3. Disconnect the cooling fan electrical connecto ...
Pinpoint Tests
CAUTION: Be careful when probing the CJB, battery junction box (BJB)
or any
connectors. Damage will result to the connector receptacle if the probe or
terminal being used
is too large.
CAUTION: Electronic modules are sensitive to static electrical char ...
