Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing

Special Tool(s)

Input Shaft Seal Replacer 308-220 (T94P-7025-AH)
Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent

Disassembly

1. Using the special tool and a press, remove the input bearing (7025).

Input Shaft and Bearing

2. Remove the bearing race and the end play selective shims.

Input Shaft and Bearing

3. Remove the input shaft seal (7052).

Assembly

1. Using the special tool, install the input shaft seal.

Input Shaft and Bearing

2. NOTE: In installing a new input shaft seal as part of a transmission overhaul, do not install the end play selective shims at this time.

Instal the end play selective shims and the bearing race.

Input Shaft and Bearing

3. Using a press and a capped length of pipe, install the input bearing.

Input Shaft and Bearing

    Assembly
    1. Install the new O-ring. 2. Assemble the gear shifter forks. 1. Install the gear shift plate into the gear shifter fork. 2. Install the gear shift fork inserts. 3. NOTE: Position the na ...

    Output Shaft
    Special Tool(s) Pinion Bearing Cone Remove 205-D002 (D79L-4621-A) or Equivalent Spiral Snap Ring Replacer 308-096 (T85P-7025-A) Disassembly 1. Using the special tool a ...

    Other materials:

    Transmission (Installation)
    Material Item Specification DEXRON III (ATF) Transmission Fluid XT-2-QDX or equivalent DEXRON III Pipe Sealant with Teflon D8AZ-19554-A or equivalent WSK-M2G350- A2 Premium Long Life Grease XG-1-C, K or T or equivalent ...

    Output Shaft Speed (OSS) Sensor
    Removal and Installation 1. With the vehicle in NEUTRAL, raise and support the vehicle. 2. Disconnect the electrical connector. 3. Remove the output shaft speed (OSS) sensor. 4. To install, reverse the removal procedure. ...

    Installation
    NOTE: Do not use a fiber disc to clean the surfaces. Fibers from the disc can get into the oil pan and oil and clog the oil bypass valve. 1. Clean and inspect the cylinder head for flatness. 2. Install a new head gasket on the cylinder block with the sm ...