Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing

Special Tool(s)

Input Shaft Seal Replacer 308-220 (T94P-7025-AH)
Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent

Disassembly

1. Using the special tool and a press, remove the input bearing (7025).

Input Shaft and Bearing

2. Remove the bearing race and the end play selective shims.

Input Shaft and Bearing

3. Remove the input shaft seal (7052).

Assembly

1. Using the special tool, install the input shaft seal.

Input Shaft and Bearing

2. NOTE: In installing a new input shaft seal as part of a transmission overhaul, do not install the end play selective shims at this time.

Instal the end play selective shims and the bearing race.

Input Shaft and Bearing

3. Using a press and a capped length of pipe, install the input bearing.

Input Shaft and Bearing

    Assembly
    1. Install the new O-ring. 2. Assemble the gear shifter forks. 1. Install the gear shift plate into the gear shifter fork. 2. Install the gear shift fork inserts. 3. NOTE: Position the na ...

    Output Shaft
    Special Tool(s) Pinion Bearing Cone Remove 205-D002 (D79L-4621-A) or Equivalent Spiral Snap Ring Replacer 308-096 (T85P-7025-A) Disassembly 1. Using the special tool a ...

    Other materials:

    Headlamps
    Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and connector information. Special Tool(s) 73III Automotive Meter or equivalent 105-R0057 Inspection and Verification 1. Verify the customer concern by operating the headlamps. ...

    Noise, Vibration and Harshness (NVH) (Description and Operation)
    Noise is any undesirable sound, usually unpleasant in nature. Vibration is any motion, shaking or trembling, that can be felt or seen when an object moves back and forth or up and down. Harshness is a ride quality issue where the vehicle's response to the ro ...

    Installation
    1. NOTE: LH shown; RH similar. Install the camshafts. Lubricate the camshafts with clean engine oil. 2. Install the camshaft bearing cap assemblies and tighten the bolts in the sequence shown. 3. Install the bolts. 4. CAUTION: Timing marks must be a ...