Ford Mustang (1999-2004) Service Manual: Timing Chain

Removal

1. Remove the timing cover. For additional information, refer to Engine Front Cover in this section.

2. Remove the camshaft position sensor drive gear.

1. Remove the bolt.

2. Remove the camshaft position sensor drive gear.

Timing Chain

3. Rotate the crankshaft (6303) until the timing marks and keyways align.

Timing Chain

4. Compress and install a retaining pin to hold the timing chain tensioner (6L266).

Timing Chain

5. Remove the camshaft sprocket (6256), the crankshaft sprocket (6306) and the timing chain/belt (6268) as an assembly.

Timing Chain

6. Remove the timing chain tensioner.

1. Remove the bolts.

2. Remove the timing chain tensioner.

Timing Chain

Installation

1. Install the timing chain tensioner.

1. Position the timing chain tensioner.

2. Install the bolts.

Timing Chain

2. Rotate the crankshaft so the number one piston (6108) is at top dead center (TDC) and the key is at the 12 o'clock position.

Timing Chain

3. If necessary, retract the tensioner pad retracting mechanism.

1. Compress the tensioner pad retracting mechanism.

2. Insert a retaining pin.

Timing Chain

4. Turn the camshaft sprocket so that the timing mark is on the bottom of the balance shaft (6250).

Timing Chain

5. Install the timing chain, the camshaft sprocket and the crankshaft sprocket.

Timing Chain

6. Make sure that the timing marks and the keyways are aligned.

Timing Chain

7. Install the camshaft position sensor drive gear.

Timing Chain

8. Remove the retaining pin.

Timing Chain

9. Install the engine front cover. For additional information, refer to Engine Front Cover in this section.

    Engine Dynamic Balance Shaft
    Removal 1. Remove the timing chain (6268). For additional information, refer to Timing Chain in this section. 2. Disconnect and position the wire harness aside. 3. Remove the radiator fan and ...

    Exhaust Manifold - LH
    Removal 1. Raise and support the vehicle. For additional information, refer to Section. 2. Remove the LH exhaust manifold flange nuts. 3. Remove the RH exhaust manifold flange nuts. 4. Lower ...

    Other materials:

    Purging - CII Power Steering Pump
    Special Tool(s) Vacuum Pump 416-D002 (D95L-7559-A) or Equivalent CAUTION: If the air is not purged from the power steering system correctly, premature power steering pump failure can result. This condition can occur on pre-delivery vehicles ...

    Transmission Fluid Cooler - Backflushing and Cleaning
    1. CAUTION: Do not use any supplemental transmission fluid additives or cleaning agents. The use of these products could cause internal transmission components to fail; this will effect the operation of the transmission. Conduct backflushing with a sui ...

    Keyless Entry (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 59 , Generic Electronic Module for schematic and connector information. Refer to Wiring Diagrams Cell 111 , Remote Keyless Entry (RKE) for schematic and connector information. Special Tool(s) 73 Digital M ...