Ford Mustang (1999-2004) Service Manual: Engine Ignition (Description and Operation)

The ignition coil (12029), which is mounted on the upper intake manifold, can be described as a coil pack containing three separate coil units. Each coil unit is individually controlled by the powertrain control module (PCM) (12A650) through separate wire leads. Each coil unit activates two spark plugs wired in a series by the spark plug wires (12286).

  • One spark plug activates on the compression stroke and uses the majority of the ignition coil's stored energy.
  • The other spark plug activates on the exhaust stroke and uses very little of the ignition coil's stored energy.
  • Because the pairs of spark plugs are connected in a series, one spark will travel from ground to the electrode while the other spark will travel from the electrode to ground.

The spark plug (12405):

  • changes the high voltage pulse into a spark which ignites the fuel and air mixture.
  • originally equipped on the vehicle has a platinum-enhanced active electrode for long life.

The crankshaft position (CKP) sensor (6C315):

NOTE: Initial engine ignition timing is set at 10 degrees +- 2 degrees before top dead center (BTDC) and is not adjustable.

  • is a variable reluctance sensor triggered by a 36-minus-1 tooth trigger pulse wheel located on the crankshaft (6303) inside the engine front cover (6019).

The sine wave type signal generated from the crankshaft position sensor provides two types of information:

  • position of the crankshaft in 10 degree increments
  • the crankshaft speed (rpm)

The powertrain control module (PCM) (12A650) uses this information to determine ignition coil turn ON and turn OFF times and misfire detection.

Engine Ignition (DIAGNOSIS AND TESTING)

Refer to the Powertrain Control/Emissions Diagnosis (PC/ED) manual.

    Engine Ignition - 3.8L
    General Specifications Torque Specifications ...

    Ignition Coil
    Material Item Specification Silicone Brake Caliper Grease and Dielectric Compound D7AZ-19A331-A or equivalent ESE-M1C171- A Removal and Installation 1. Disconnect the battery ...

    Other materials:

    Connecting Rod - Bearing Journal Clearance
    Special Tool(s) Plastigage 303-D031 (D81L-6002-B) or equivalent NOTE: The crankshaft connecting rod journals must be within specifications to check the connecting rod bearing journal clearance. 1. Remove the connecting rod bearing cap. 2. ...

    Front Seat Backrest
    Removal and Installation All vehicles 1. Remove the seat. For additional information, refer to Seat-Front Power in this section. 2. Remove the front seat backrest latch. For additional information, refer to Latch-Front Seat Backrest in this section. ...

    Inspection and Verification
    1. Verify the customer concern. 2. Visually inspect for obvious signs of mechanical and electrical damage. Visual Inspection Chart Mechanical Electrical Fuel tank Engine coolant level Accessory drive belt Engine oil level Par ...