Ford Mustang (1999-2004) Service Manual: Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

Removal and Installation

Mach I

1. Remove the air intake scoop. For additional information, refer to Section.

Cobra

2. Remove the supercharger drive belt cover.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

3. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

4. Remove the coolant hose mounting bolt.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

5. Remove the belt idler support bracket assembly.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

All engines

6. Rotate the belt tensioner and position the accessory drive belt aside.

7. NOTE: The procedure listed below can be carried out on any of the 4.6L engine accessory drive belt idler pulleys.

Remove the bolt and the belt idler pulley.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

8. To install, reverse the removal procedure. Refer to Accessory Drive or Accessory Drive-Cobra in this section, for accessory belt routing.

    Accessory Drive Belt Idler Pulley - 3.8L
    Removal and Installation 1. Remove the drive belt. For additional information, refer to Accessory Drive Belt-3.8L in this section. 2. Remove the belt idler pulley. Remove the bolt. 3. To instal ...

    Supercharger Belt Idler Pulley
    Removal and Installation 1. Remove the supercharger drive belt cover. 2. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt. 3. Remove the bolt and the supercharger ...

    Other materials:

    Crankshaft Pulley
    Special Tool(s) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or eq ...

    Disassembly
    1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or burrs may be removed with crocus cloth. Install a new clutch cylinder if it is badly scored or damaged. 2. Check the fluid passage i ...

    Touchscreen climate controls
    Press the CLIMATE hard button to access your climate control features. Depending on your vehicle line and option package, your climate screen may look different from the screen shown here. Climate Control Voice Commands If you are not viewing the climate co ...