Ford Mustang (1999-2004) Service Manual: Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

Removal and Installation

Mach I

1. Remove the air intake scoop. For additional information, refer to Section.

Cobra

2. Remove the supercharger drive belt cover.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

3. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

4. Remove the coolant hose mounting bolt.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

5. Remove the belt idler support bracket assembly.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

All engines

6. Rotate the belt tensioner and position the accessory drive belt aside.

7. NOTE: The procedure listed below can be carried out on any of the 4.6L engine accessory drive belt idler pulleys.

Remove the bolt and the belt idler pulley.

Accessory Drive Belt Idler Pulley - 4.6L (2V) and (4V)

8. To install, reverse the removal procedure. Refer to Accessory Drive or Accessory Drive-Cobra in this section, for accessory belt routing.

    Accessory Drive Belt Idler Pulley - 3.8L
    Removal and Installation 1. Remove the drive belt. For additional information, refer to Accessory Drive Belt-3.8L in this section. 2. Remove the belt idler pulley. Remove the bolt. 3. To instal ...

    Supercharger Belt Idler Pulley
    Removal and Installation 1. Remove the supercharger drive belt cover. 2. Rotate the supercharger belt tensioner clockwise and remove the supercharger belt. 3. Remove the bolt and the supercharger ...

    Other materials:

    Brake Disc Machining
    Special Tool(s) Gauge, Clutch Housing 308-021 (T75L-4201-A) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equiv ...

    Pilot Bearing
    Special Tool(s) Puller with Slide Hammer 308-001 (T58L-101-B) 1. Remove the clutch disc and the clutch pressure plate. For additional information, refer to Disc and Pressure Plate-3.8L and 4.6L (2V) Engines or Disc and Pressure Plate-4.6L (4V ...

    Differential Case and Ring Gear - Conventional
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Side Bearing 205-010 (T57L-4221-A2) Step Plate 205-D061 (D83T-4205-C2) or equivalent ...