Ford Mustang (1999-2004) Service Manual: Exhaust Manifold RH
Removal and Installation
1. Disconnect the battery negative cable. For additional information, refer to Section.
2. Remove the air cleaner outlet pipe. For additional information, refer to Section.
3. Disconnect the differential pressure feedback exhaust gas recirculation (EGR) system electrical and vacuum connections.

4. Disconnect the EGR tube.

5. Remove the EGR tube.

6. Raise and support the vehicle. For additional information, refer to Section.
7. Remove the LH exhaust manifold flange nuts.

8. Remove the RH exhaust manifold flange nuts.

9. Lower the vehicle.
10. NOTE: Discard the exhaust manifold gasket.
Remove the RH exhaust manifold retaining nuts and the RH exhaust manifold.

11. To install, reverse the removal procedure. Tighten the exhaust manifold nuts in the sequence shown.

Exhaust Manifold - LH
Removal
1. Raise and support the vehicle. For additional information, refer to
Section.
2. Remove the LH exhaust manifold flange nuts.
3. Remove the RH exhaust manifold flange nuts.
4. Lower ...
Cylinder Head LH
Special Tool(s)
Remover, Power Steering
Pump Pulley
211-016 (T69L-10300-B)
Installer, Power Steering Pump
Pulley
211-009
Material
...
Other materials:
Condenser to Evaporator Line
Material
Item
Specification
PAG Refrigerant Compressor
Oil (R-134a Systems)
F7AZ-19589-DA (Motorcraft YN-
12-C)
WSH-M1C231-
B
Removal and Installation
NOTE: Installation of a new suction accumulator is not required when
repairing the ...
Component Tests
Grid Wire Test
1. Using a bright lamp inside the vehicle, inspect the wire grid from
the exterior. A broken grid wire
will appear as a brown spot.
2. Run the engine at idle. Set the rear window defrost switch to ON. The
indicator light should
co ...
Tracer Dye Leak Detection
Special Tool(s)
120 Watt 110 Volt UV Lamp
20C
164-R0721 or equivalent
NOTE: Ford Motor Company vehicles are produced with a permanent leak
tracer dye incorporated into
the A/C system. The location of leaks can be pinpointed by the bright
ye ...
