Ford Mustang (1999-2004) Service Manual: Flywheel Ring Gear

Removal

1. Remove the flywheel.

2. WARNING: This procedure should be carried out only by a correctly equipped and experienced acetylene torch operator. Tongs must be used or asbestos gloves worn when handling the heated flywheel ring gear. Failure to follow these instructions can result in personal injury.

CAUTION: Tap the flywheel ring gear evenly to prevent binding.

Remove the flywheel ring gear from the flywheel.

  • Evenly heat the flywheel ring gear with an acetylene torch and use a brass drift to drive the flywheel ring gear off the flywheel.

Installation

1. WARNING: This procedure should be carried out only by a properly equipped and experienced acetylene torch operator. Tongs must be used or asbestos gloves worn when handling the heated flywheel ring gear. Failure to follow these instructions can result in personal injury.

CAUTION: Do not heat the flywheel ring gear beyond 261C (500F). Use heatindicating crayons to prevent overheating.

CAUTION: Keep the torch moving to prevent hot spots.

Evenly heat the flywheel ring gear with an acetylene torch.

  • Install the flywheel ring gear with the bevel on the flywheel ring gear facing the rear of the flywheel.
  • Use a brass drift to tap the flywheel ring gear into position, reheat as necessary.

Flywheel Ring Gear

2. Install the flywheel.

 

    Pilot Bearing
    Special Tool(s) Puller with Slide Hammer 308-001 (T58L-101-B) 1. Remove the clutch disc and the clutch pressure plate. For additional information, refer to Disc and Pressure Plate-3.8 ...

    Clutch Controls
    General Specifications Torque Specifications ...

    Other materials:

    Installation
    1. Overlay the new rear window glass assembly over the old rear window glass assembly and transpose the markings with a grease pencil. 2. Center the V-notch on the new rear window glass assembly to the center mark on the top of the number four bow ...

    Actuator Cable - Speed Control
    1. Remove the speed control actuator cable end from the throttle body. 1. Lift the speed control cable from the throttle nailhead. 2. Release the speed control cable from the throttle bracket. 2. Remove the speed control cable from the retaining cli ...

    Dual-Function Pressure Switch (4.6L)
    The dual-function pressure switch is used to interrupt A/C compressor operation in the event of high system discharge pressures. The dual-function pressure switch is mounted on a Schrader valve-type fitting on the high pressure side of the A/C manifold ...