Ford Mustang (1999-2004) Service Manual: Fuel Charging Wiring Harness
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.
1. Disconnect the battery ground cable.
2. Remove the exhaust gas recirculation (EGR) valve and the exhaust manifold to EGR valve tube. For additional information, refer to Section.
3. Remove the bolts and the LH ignition coil cover.
4. Disconnect the LH ignition coil electrical connectors.
5. Disconnect the barometric pressure (BARO) sensor electrical connector.
6. Remove the PCV valve.
7. Disconnect and remove the PCV hose.
8. Disconnect the camshaft position (CMP) sensor electrical connector.
9. Disconnect the engine coolant temperature (ECT) sensor electrical connector and unclip the harness from the stud.
10. Remove the fuel charging wiring harness bracket bolt.
11. Disconnect the following:
- The 42-pin engine bulkhead electrical connector.
- The 16-pin electrical connector.
12. Separate the wiring harness from the dash panel.
13. Remove the air cleaner outlet pipe. For additional information, refer to Section.
14. Disconnect the throttle position (TP) and the idle air control (IAC) valve electrical connectors.
15. Disconnect the accelerator cable, and if equipped, the speed control cable.
16. Remove the nuts and the throttle body spacer assembly.
17. Remove the bolts and the RH ignition coil cover.
18. Disconnect the RH ignition coil electrical connectors.
19. Disconnect the transmission main control harness electrical connector.
20. Raise and support the vehicle. For additional information, refer to Section.
21. Disconnect the RH heated oxygen sensor (HO2S) electrical connector.
22. Disconnect the crankshaft position (CKP) sensor electrical connector.
23. Disconnect the air conditioning compressor electrical connector.
24. Unclip the harness from the bracket.
25. Lower the vehicle.
26. NOTE: LH side shown, RH side similar.
Disconnect the two radio ignition interference capacitor electrical connectors.
27. Disconnect the eight fuel injectors
28. Separate the harness from the fuel supply manifold studs in four places and remove the fuel charging wiring harness from the vehicle.
29. To install, reverse the removal procedure.
Throttle Body
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or open flame of any
type when
working on or near any fuel related components. Highly flammable mixtures are
always present
an ...
Fuel Injection Supply Manifold and Fuel Injector
Material
Item
Specification
SAE 5W-20 Premium Synthetic
Blend Motor Oil
XO-5W20-QSP
WSS-M2C153-
H
Removal and Installation
WARNING: Do not smoke or carry lighted tobacco or op ...
Other materials:
Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or
discoloration. Minor scratches or
discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch pressure plate surface with a
straightedge and a feeler
g ...
Vibration When Brakes are Applied
For vibration concerns when brakes are applied, perform the following
procedure.
Visually inspect:
tire condition and pressure.
suspension bushings and ball joints.
Correct as necessary.
1. Verify and isolate the concern. Brake roughness can be felt in: ...
Child seat positioning
WARNING: Airbags can kill or injure a child in a child seat.
Never place a rear-facing child seat in front of an active airbag.
If you must use a forward-facing child seat in the front seat, move the
vehicle seat upon which the child seat is installed all th ...
