Ford Mustang (1999-2004) Service Manual: Generator - 4.6L 2V

Removal and Installation

1. Disconnect the battery (10655). For additional information, refer to Section.

2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley.

Leave the belt in place for reinstallation. For additional information, refer to Section.

3. Remove the bolts on the upper generator bracket and remove the bracket.

Generator - 4.6L 2V

4. CAUTION: This is a new style connector that has a press-to-release tab. Pulling on the tab could result in damage to the connector or harness.

Disconnect the generator electrical connections.

1. Remove the battery positive cable nut (1) and cable.

2. Disconnect the generator electrical connector.

Generator - 4.6L 2V

5. Remove the lower generator bolts and remove the generator.

Generator - 4.6L 2V

6. To install, reverse the removal procedure.

    Generator - 3.8L
    Removal and Installation 1. Disconnect the battery (10655). For additional information, refer to Section. 2. Relieve the accessory drive belt (8620) tension and remove the belt from the gen ...

    Generator - 4.6L 4V
    Removal and Installation 1. Disconnect the battery. For additional information, refer to Section. 2. Relieve the accessory drive belt tension and remove the belt from the generator pulley. ...

    Other materials:

    Cooling Fan Motor and Shroud
    Removal and Installation 1. Disconnect the battery ground cable. 2. Remove the degas bottle or coolant expansion tank. For additional information, refer to Degas Bottle-4.6L(2V) and 4.6L(4V) in this section. 3. Disconnect the cooling fan electrical connecto ...

    Inspection and Verification
    1. Verify the customer concern is with the evaporative emission (EVAP) system. 2. Visually inspect for the following obvious signs of mechanical damage. Visual Inspection Chart Mechanical Fuel filler cap EVAP test port ...

    Disassembly
    Initial disassembly 1. Remove the differential housing cover (4033) and drain the lubricant into a suitable container. 2. Wipe the lubricant from the internal working parts and inspect the parts for wear and damage. 3. Using the special tool, measure and n ...