Ford Mustang (1999-2004) Service Manual: Generator - 4.6L 2V

Removal and Installation

1. Disconnect the battery (10655). For additional information, refer to Section.

2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley.

Leave the belt in place for reinstallation. For additional information, refer to Section.

3. Remove the bolts on the upper generator bracket and remove the bracket.

Generator - 4.6L 2V

4. CAUTION: This is a new style connector that has a press-to-release tab. Pulling on the tab could result in damage to the connector or harness.

Disconnect the generator electrical connections.

1. Remove the battery positive cable nut (1) and cable.

2. Disconnect the generator electrical connector.

Generator - 4.6L 2V

5. Remove the lower generator bolts and remove the generator.

Generator - 4.6L 2V

6. To install, reverse the removal procedure.

    Generator - 3.8L
    Removal and Installation 1. Disconnect the battery (10655). For additional information, refer to Section. 2. Relieve the accessory drive belt (8620) tension and remove the belt from the gen ...

    Generator - 4.6L 4V
    Removal and Installation 1. Disconnect the battery. For additional information, refer to Section. 2. Relieve the accessory drive belt tension and remove the belt from the generator pulley. ...

    Other materials:

    Engine Dynamic Balance Shaft
    Removal 1. Remove the timing chain (6268). For additional information, refer to Timing Chain in this section. 2. Disconnect and position the wire harness aside. 3. Remove the radiator fan and shroud assembly (8146). 4. Remove the engine dynamic balan ...

    Exhaust Gas Recirculation (EGR) Valve
    Removal and Installation NOTE: The 4.6L, 2V is shown. The 3.8L is similar. 1. Disconnect the vacuum hose. 2. Disconnect the EGR tube from the EGR valve. 3. Remove the two bolts, the EGR valve and the gasket. 4. NOTE: Install a new gasket. To install, ...

    Synchronizers
    Disassembly NOTE: This procedure applies to all synchronizer assemblies (7124). The synchronizers are slightly different in design. Notation is made where procedural differences occur. 1. On the third/fourth speed synchronizer and the fifth speed synchr ...