Ford Mustang (1999-2004) Service Manual: Generator - 3.8L
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt from the generator pulley.
Leave the belt in place for reinstallation. For additional information, refer to Section.
3. CAUTION: This is a new style connector that has a press-to-release tab. Pulling on the tab could result in damage to the connector or harness.
Disconnect the generator (10300).
1. Disconnect the generator electrical connectors.
2. Remove the battery positive cable nut.

4. Remove the generator.
- Remove the upper and lower generator bolts.

5. To install, reverse the removal procedure.
Generator and Regulator
General Specifications
Torque Specifications
Generator
The charging system consists of the:
generator (GEN)
internal voltage regulator
The generator has an internal voltage regulato ...
Generator - 4.6L 2V
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer
to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt
from the gen ...
Other materials:
Module Configuration
Module Configuration (Diagnosis and Testing)
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224
New Generation STAR (NGS)
Tester
418-F052 or equivalent
diagnostic tool
Principles of Operation
Some modules must be programme ...
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube - Cobra
Removal and Installation
1. Remove the EGR valve. For addditional information, refer to Exhaust
Gas Recirculation (EGR)
Valve-Cobra in this section.
2. With the vehicle in NEUTRAL, position it on a hoist.
3. Disconnect the exhaust manifold to EGR valve ...
Push Rods - Inspection
1. CAUTION: Do not attempt to straighten push rods.
Check the ends of the push rods for nicks, grooves, roughness or
excessive wear. Install new
push rods as necessary. Refer to the appropriate section in Group 303 for
the procedure.
The push rods ca ...
