Ford Mustang (1999-2004) Service Manual: Generator and Regulator
General Specifications

Torque Specifications

Generator
The charging system consists of the:
- generator (GEN)
- internal voltage regulator
The generator has an internal voltage regulator that is not installed separately. The generator and voltage regulator are installed as an assembly.
Battery Cables
Removal
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery. When
ch ...
Generator - 3.8L
Removal and Installation
1. Disconnect the battery (10655). For additional information, refer
to Section.
2. Relieve the accessory drive belt (8620) tension and remove the belt
from the gen ...
Other materials:
Installation
1. Using the special tools, install the new intake valve stem seals.
2. Using the special tools, install the new exhaust valve stem seals.
3. Install the Valve Spring Compressor Spacer between the valve spring coils
to protect the intake
valve stem seal f ...
Crankshaft Main Bearing Journal - Clearance
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: Crankshaft main bearing journals must be within specifications
before checking journal
clearance.
1. Remove the crankshaft main bearing caps and crankshaft main bearing.
...
Communication Circuit Wiring Repair
Special Tool(s)
Heat Gun
107-R0300 or equivalent
1. Disconnect the battery ground cable. For additional information, refer to
Section.
2. Strip the wires.
3. NOTE: Use rosin core mildly activated (RMA) solder, not acid core
solder.
Solder ...
