Ford Mustang (1999-2004) Service Manual: Generator and Regulator

General Specifications

General Specifications

Torque Specifications

Torque Specifications

Generator

The charging system consists of the:

  • generator (GEN)
  • internal voltage regulator

The generator has an internal voltage regulator that is not installed separately. The generator and voltage regulator are installed as an assembly.

Battery Cables
Removal WARNING: Batteries normally produce explosive gases which can cause personal injury. Therefore, do not allow flames, sparks or lighted substances to come near the battery. When ch ...

Generator - 3.8L
Removal and Installation 1. Disconnect the battery (10655). For additional information, refer to Section. 2. Relieve the accessory drive belt (8620) tension and remove the belt from the gen ...

Other materials:

Installation
1. Position the wiring harness: Install the wiring harness retainer onto the LH valve cover stud bolt. Install the wiring harness retainer into the power steering reservoir. 2. Connect the ECT sensor electrical connector. 3. Connect the CMP senso ...

Cleaning
1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod. 2. Cut an abrasive pad from maroon colored 3M Scotch Brite with the dimensions corresponding to the coupling size. 3. Assemble the pad to the tool. 4. Coat the abrasive pad with PAG Refri ...

Installation
1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown. 2. NOTE: The O-ring is to be installed on the top of the thermostat. Install the water thermostat and the O-ring. Install a new O-ring as necessary. 3. Install the wa ...