Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing
Special Tool(s)
Remover, Driver Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent | |
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) | |
Remover/Installer, Bearing Tube 308-024 (T75L-7025-B) |
Disassembly and Assembly
1. Disassemble the input shaft.
1. Remove the third/fourth synchronizer blocking ring.
2. Remove the input shaft thrust washer.
3. Remove the input shaft thrust bearing.
4. Remove the input shaft pocket bearing.
- Inspect all components for wear or damage. Install new components as necessary.
2. Using the special tool and a press, remove the input shaft front bearing assembly. Discard the bearing.
3. Inspect the input shaft and bearings for wear or damage. Install new components as necessary.
4. Using the special tools and a press, install the new input shaft front bearing.
5. Install the input shaft pocket bearing, the washer, input shaft bearing and the third/fourth synchronizer blocking ring.
- Lubricate the bearing and bearing race with petroleum jelly.
Transmission (Disassembly)
Special Tool(s) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) Screw, Bearing Removal tube 308-092 (T84T-7025-B) Holding Fixture, Transmission 307-003 (T57L- ...Output Shaft
Special Tool(s) Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) ...Other materials:
Handles, Locks, Latches And Mechanisms (Description and Operation)
Lock Cylinders
Individual lock cylinders are repaired by discarding the inoperative
lock cylinder and building a new
lock cylinder using the appropriate lock repair package. The lock repair
package includes a detailed
instruction sheet to build the ...
Supercharger Belt Tensioner
Removal and Installation
1. Remove the supercharger drive belt cover.
2. Rotate the supercharger belt tensioner clockwise and remove the
supercharger belt.
3. Remove the bolts and the supercharger belt tensioner.
4. To install, reverse the removal proced ...
Inspection and Assembly Requirements - Following an
A/C
Compressor Failure
CAUTION: To prevent refrigerant system contamination and possible
failure of the new
A/C compressor, carry out the following procedures.
1. NOTE: A dirty A/C evaporator core orifice or a condenser to
evaporator tube containing black
refrigerant oil and parti ...