Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing

Special Tool(s)

Remover, Driver Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)
Remover/Installer, Bearing Tube 308-024 (T75L-7025-B)

Disassembly and Assembly

1. Disassemble the input shaft.

1. Remove the third/fourth synchronizer blocking ring.

2. Remove the input shaft thrust washer.

3. Remove the input shaft thrust bearing.

4. Remove the input shaft pocket bearing.

  • Inspect all components for wear or damage. Install new components as necessary.

Input Shaft and Bearing

2. Using the special tool and a press, remove the input shaft front bearing assembly. Discard the bearing.

Input Shaft and Bearing

3. Inspect the input shaft and bearings for wear or damage. Install new components as necessary.

4. Using the special tools and a press, install the new input shaft front bearing.

Input Shaft and Bearing

5. Install the input shaft pocket bearing, the washer, input shaft bearing and the third/fourth synchronizer blocking ring.

  • Lubricate the bearing and bearing race with petroleum jelly.
    Transmission (Disassembly)
    Special Tool(s) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) Screw, Bearing Removal tube 308-092 (T84T-7025-B) Holding Fixture, Transmission 307-003 (T57L- ...

    Output Shaft
    Special Tool(s) Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) ...

    Other materials:

    Refrigerant System Tests
    Special Tool(s) R-134a Manifold Gauge Set 176-R032A or equivalent 1. Connect the R-134a Manifold Gauge Set. For additional information, refer to Manifold Gauge Set Connection in this section. 2. Adjust the climate controls for maximum cooling ...

    Exhaust System (Description and Operation)
    WARNING: The normal operating temperature of the exhaust system is very high. Never attempt to repair any part of the system until it has cooled. Be especially careful when working around the three way catalytic converter. The temperature of the three way c ...

    Assembly
    1. Install the new O-ring. 2. Assemble the gear shifter forks. 1. Install the gear shift plate into the gear shifter fork. 2. Install the gear shift fork inserts. 3. NOTE: Position the narrow side of the C-shaped gear selector interlock sleeve in ...