Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing

Special Tool(s)

Remover, Driver Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)
Remover/Installer, Bearing Tube 308-024 (T75L-7025-B)

Disassembly and Assembly

1. Disassemble the input shaft.

1. Remove the third/fourth synchronizer blocking ring.

2. Remove the input shaft thrust washer.

3. Remove the input shaft thrust bearing.

4. Remove the input shaft pocket bearing.

  • Inspect all components for wear or damage. Install new components as necessary.

Input Shaft and Bearing

2. Using the special tool and a press, remove the input shaft front bearing assembly. Discard the bearing.

Input Shaft and Bearing

3. Inspect the input shaft and bearings for wear or damage. Install new components as necessary.

4. Using the special tools and a press, install the new input shaft front bearing.

Input Shaft and Bearing

5. Install the input shaft pocket bearing, the washer, input shaft bearing and the third/fourth synchronizer blocking ring.

  • Lubricate the bearing and bearing race with petroleum jelly.
    Transmission (Disassembly)
    Special Tool(s) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) Screw, Bearing Removal tube 308-092 (T84T-7025-B) Holding Fixture, Transmission 307-003 (T57L- ...

    Output Shaft
    Special Tool(s) Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) ...

    Other materials:

    Installation
    1. Install the intake manifold and gaskets, tighten the bolts in the sequence shown. 2. NOTE: The O-ring is to be installed on the top of the thermostat. Install the water thermostat and the O-ring. Install a new O-ring as necessary. 3. Install the wa ...

    Crankshaft Runout
    Special Tool(s) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent 1. NOTE: Crankshaft main bearing journals must be within specifications before checking runout. Use the Dial Indicator Gauge with Holding Fixtur ...

    Vibration When Brakes are Applied
    For vibration concerns when brakes are applied, perform the following procedure. Visually inspect: tire condition and pressure. suspension bushings and ball joints. Correct as necessary. 1. Verify and isolate the concern. Brake roughness can be felt in: ...