Ford Mustang (1999-2004) Service Manual: Input Shaft and Bearing

Special Tool(s)

Remover, Driver Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent
Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B)
Remover/Installer, Bearing Tube 308-024 (T75L-7025-B)

Disassembly and Assembly

1. Disassemble the input shaft.

1. Remove the third/fourth synchronizer blocking ring.

2. Remove the input shaft thrust washer.

3. Remove the input shaft thrust bearing.

4. Remove the input shaft pocket bearing.

  • Inspect all components for wear or damage. Install new components as necessary.

Input Shaft and Bearing

2. Using the special tool and a press, remove the input shaft front bearing assembly. Discard the bearing.

Input Shaft and Bearing

3. Inspect the input shaft and bearings for wear or damage. Install new components as necessary.

4. Using the special tools and a press, install the new input shaft front bearing.

Input Shaft and Bearing

5. Install the input shaft pocket bearing, the washer, input shaft bearing and the third/fourth synchronizer blocking ring.

  • Lubricate the bearing and bearing race with petroleum jelly.
    Transmission (Disassembly)
    Special Tool(s) Remover, Mainshaft Bearing 308-058 (T77J-7025-H) Screw, Bearing Removal tube 308-092 (T84T-7025-B) Holding Fixture, Transmission 307-003 (T57L- ...

    Output Shaft
    Special Tool(s) Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) ...

    Other materials:

    Crankshaft - Connecting Rod Journal Taper, Out of Round
    1. Measure the crankshaft connecting rod journal diameters in two directions perpendicular to one another at each end of the connecting rod journal. The difference in the measurements from one end to the other is the taper. Verify measurement is within t ...

    Piston - Pin Diameter
    1. Measure the piston pin diameter in two directions at the points shown. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of specification, install new components as necessary. Refer ...

    Installation
    All vehicles 1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to ...