Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Other materials:
Acceleration Control (Description and Operation)
Component Locations
The throttle is controlled by the accelerator cable which is connected to the
accelerator pedal and
shaft.
The accelerator pedal and shaft should travel smoothly from the idle to
the wide-open throttle
(WOT) positions. Hesi ...
Preliminary Inspection
The following items must be checked prior to beginning the diagnostic
procedures:
Know and Understand the Concern
In order to correctly diagnose a concern, first understand the
customer complaint or condition.
Customer contact may be required in ord ...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equivalent
meeting
Ford specification WSP-M2C197-A.
2. Lub ...
