Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission - TR3650
General Specifications

Torque Specifications


- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Other materials:
Transmission Fluid Cooler
CAUTION: Whenever a transmission has been disassembled to install
new parts, the
cooler bypass valve (CBV), all transmission fluid coolers (in tank and
auxiliary) and
transmission fluid cooler lines must be cleaned and backflushed. Use a
suitable the t ...
Bearings - Inspection
NOTE: If any of the following conditions exist, install a new
bearing.
1. Inspect the bearing for a bent cage.
2. Inspect bearings for galling (metal smears on roller ends).
Galling is caused by overheating, poor lubrication or an overload
situatio ...
Pump and Intermediate Clutch Piston
Special Tool(s)
Installer, Front Pump Fluid
Seal
307-014 (T63L-77837-A)
Protector, Piston Seal
307-339 (T95L-77005-A)
Pump and Intermediate Clutch Piston - Disassembled View
...
