Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Warning Indicator Bulb
    Removal and Installation 1. Remove the instrument cluster. Refer to Instrument Cluster in this section. 2. Remove the necessary instrument cluster bulbs by rotating one quarter turn counterclockwise. 3. To install, reverse the removal procedure. ...

    Handle - Interior Door
    Removal 1. Remove the door trim panel (23942). For additional information, refer to Section. 2. Remove the rivet. 3. Remove the cable clip. 4. Release the cable housing from the interior handle. 5. Release the actuating cable from the interior ha ...

    Component Tests
    Battery-Load Test 1. With the engine running, turn the A/C on, the blower motor on high speed and the headlamps on high beam. 2. Increase the engine speed to approximately 2,000 rpm. The voltage should increase a minimum of 0.5 volt above the ba ...