Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Symptom Chart
    NOTE: New speed control diagnostic software is available in Version 12 or higher for the diagnostic tool. When using this software, it is necessary to use Next Generation Speed Control Adapter 007- 00586 with the diagnostic tool. NOTE: Refer to the Wiring Di ...

    Starter Drive and Flywheel Ring Gear Inspection
    1. Remove the starter motor. For additional information, refer to Starter Motor-3.8L or Starter Motor-4.6L in this section. 2. Check the wear patterns on the starter drive gear and the flywheel ring gear . If the wear pattern is normal, install the sta ...

    Module - Passive Anti-Theft Transceiver
    Removal 1. CAUTION: Electronic modules are sensitive to electrical charges. If exposed to these charges, damage may result. Disconnect the battery ground cable (14301). 2. Remove the ignition switch lock cylinder (11582). 1. Insert the ignit ...