Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Crankshaft Position (CKP) Sensor - 4.6L
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the A/C compressor. For additional information, refer to Section. 3. Remove the crankshaft position (CKP) sensor. Disconnect the connect ...

    Piston - Selection
    NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston. 1. Select a piston size based on the cylinder bore. 2. NOTE: For precision fit, new pistons are divided into three categories within each size ...

    Audible warnings and indicators
    Key In Ignition Warning Chime Sounds when the key is left in the ignition in the off or accessory position and the driver’s door is opened. Keyless Warning Alert (If Equipped) Sounds when the keyless vehicle is in RUN and the driver’s door is opened. Hea ...