Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Halfshaft
    Special Tool(s) Differential Plug 205-294 (T89P-4850-B) Differential Seal Protector 205-461 Front Hub Remover 205-D070 (D93P-1175-B) or Equivalent Halfshaft Removal Tool 205-475 Steering Arm Remover 211-0 ...

    Camshaft
    Special Tool(s) Holding Tool, Camshaft 303-446 (T93P-6256-AHR) Material Item Specification Super Premium SAE 5W-20 Engine Oil XO-5W20-QSP or equivalent WSS-M2C153- H ...

    Idle Air Control (IAC) Valve - 3.8L
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. NOTE: Discard the idle air control (IAC) valve gasket. Remove the IAC valve. Disconnect the connector. Remove the two bolts, the IAC valve and ...