Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Piston - Pin Connecting Rod, Floating Pin
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Engine Oil XO-5W20-QSP WSS-M2C153- H Disassembly 1. Remove the clips. 2. Remove the piston pin from the piston and connecting rod assembly. 3. Remove the connecting rod ...

    Underbody Misalignment Check
    Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All underbody dimensions are detailed to the centerline of existin ...

    Storage Compartments
    CENTER CONSOLE Stow items in the cupholder carefully as items may become loose during hard braking, acceleration or collisions, including hot drinks which may spill. Available console features include: • Cupholders in the front of the console (Pull the doo ...