Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Supercharger Cooling (Diagnosis and Testing)
    Special Tool(s) Pressure Test Kit 014-R1072 or equivalent Battery/Antifreeze Tester 014-R1060 or equivalent Material Item Specification Motorcraft Premium Engine Coolant VC-4-A (in Oregon VC-5, in Canada C ...

    Acceleration Control (Description and Operation)
    Component Locations   The throttle is controlled by the accelerator cable which is connected to the accelerator pedal and shaft. The accelerator pedal and shaft should travel smoothly from the idle to the wide-open throttle (WOT) positions. Hesi ...

    Cylinder Head - Distortion
    Special Tool(s) Straight Edge 303-D039 (D83L-4201-A) or equivalent 1. Use a straight edge and a feeler gauge to inspect the cylinder head for flatness. If the cylinder head is distorted, install a new cylinder head. Cylinder Bore -Cleaning ...