Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: Lubricate the filler pipe check valve area and the tank-to-filler pipe grommet with Serfactant prior to assembly or damage to the filler pipe check valve will occur.

NOTE: A new grommet must be used for the installation procedure due to its destruction during removal.

To install, reverse the removal procedure.

Fuel Tank

 

Fuel Tank

 

Fuel Tank

 

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possib ...

    Support Straps
    Removal WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited ...

    Other materials:

    Cleaning the interior
    WARNING: Do not use cleaning solvents, bleach or dye on the vehicle’s safety belts, as these actions may weaken the belt webbing. WARNING: On vehicles equipped with seat-mounted airbags, do not use chemical solvents or strong detergents. Such products could ...

    Output Shaft and Direct Clutch Cylinder
    Special Tool(s) Compressor, Clutch Spring 307-015 (T65L-77515-A) Protector, Piston Seal 307-080 (T80L-77234-A) Protector, Transmission Direct Clutch Outer Fluid Seal 307-422 Material Item Specification ...

    Horn (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 44 , Horns/Cigar Lighter for schematic and connector information. Special Tool(s) 73 Digital Multimeter or equivalent 105-R0051 Inspection and Verification 1. Verify the customer concern by operating the h ...