Ford Mustang (1999-2004) Service Manual: Installation
All vehicles
1. NOTE: If the valve cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness, or four minutes, whichever is longer. Failure to follow this procedure can result in future oil leakage.
Apply silicone gasket and sealant to areas shown.

2. Install the LH valve cover and loosely install the bolts.

3. Tighten the LH valve cover bolts in the sequence shown.

4. Connect the wiring harness anchor to the valve cover stud bolt.

5. Connect the positive crankcase ventilation (PCV) valve hose and electrical connector.

6. Position the oil level indicator tube and install the bolt.

7. Install the LH ignition coils.

8. Connect the ignition coil electrical connectors.

9. Install the LH ignition coil cover and the bolts.

Manual transmission vehicles
10. Install the clutch release cable and install the two screws.

11. Raise and support the vehicle. For additional information, refer to Section.
12. Connect the clutch release cable to the clutch release fork.

13. Install the dust shield and the screw.

14. Lower the vehicle.
All vehicles
15. Install the Hydro-Boost brake booster. For additional information, refer to Section.
16. Install the air intake scoop. For additional information, refer to Section.
Removal
All vehicles
1. Remove the air intake scoop. For additional information, refer to Section.
2. Remove the Hydro-Boost brake booster. For additional information, refer to
Section..
3. Raise and suppo ...
Other materials:
Creating a MyKey
Use the information display to create a MyKey.
For Type 1 information displays:
1. Insert the key you want to program into the ignition.
2. Switch the ignition on.
3. Access the main menu within the information display, and press
SETUP using the information d ...
Gear (Disassembly and Assembly)
Special Tool(s)
Head Mounting Fixture
303-D041 (D83L-500-B1) or
Equivalent
Inner Tie Rod Socket Tool
211-D025 (D90P-3290-A) or
Equivalent
Steering Gear Holding Fixture
211-D011 (D87P-3504-B) or
Equivalent
Material
...
Axle Housing Casting Porosity (Holes in Casting) Repair
CAUTION: To keep the axle's sound characteristics, do not disassemble
the carrier.
NOTE: Casting porosity is a condition where occasionally gas bubbles will
form during the casting
process leaving small pockets in the metal that will cause the axle housing t ...
