Ford Mustang (1999-2004) Service Manual: Piston - Pin Diameter

1. Measure the piston pin diameter in two directions at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Piston - Pin Diameter

Connecting Rod -Cleaning

CAUTION: Do not use a caustic cleaning solution or damage to connecting rods can occur.

1. NOTE: The connecting rod large end is a matched set. The connecting rod cap must be installed on the original connecting rod in the original position. Do not reverse the cap. Parts are not interchangeable.

Mark and separate the parts and clean with solvent. Clean the oil passages.

Connecting Rod -Cleaning

Connecting Rod -Large End Bore

1. Tighten the bolts to specification, then measure the bore in two directions. The difference is the connecting rod bore out-of-round. Verify the out-of-round is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Large End Bore

    Piston - Ring-to-Groove Clearance
    1. Inspect the piston for ring land damage or accelerated wear. 2. Measure the piston ring-to-groove clearance. Refer to the appropriate section in Group for the procedure. If out of specifica ...

    Connecting Rod - Bushing Diameter
    1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Other materials:

    Fog Lamps
    Refer to Wiring Diagrams Cell 86 , Fog Lamps for schematic and connector information. Special Tool(s) 73 III Automotive Meter or equivalent 105-R0057 Principles of Operation The fog lamps will only illuminate when the low beam or parking l ...

    Rear Spoiler
    Removal and Installation 1. Open the luggage compartment lid. 2. Disconnect the high mounted stoplamp electrical connector. 3. Remove the screws and the nuts. 4. CAUTION: Use care not damge the pin-type retainers and pin-type retainer seals during re ...

    Anti-Theft - Passive Anti-Theft System (PATS) (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 112 , Anti-Theft for schematic and connector information. Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalen ...