Ford Mustang (1999-2004) Service Manual: Piston - Pin Diameter

1. Measure the piston pin diameter in two directions at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Piston - Pin Diameter

Connecting Rod -Cleaning

CAUTION: Do not use a caustic cleaning solution or damage to connecting rods can occur.

1. NOTE: The connecting rod large end is a matched set. The connecting rod cap must be installed on the original connecting rod in the original position. Do not reverse the cap. Parts are not interchangeable.

Mark and separate the parts and clean with solvent. Clean the oil passages.

Connecting Rod -Cleaning

Connecting Rod -Large End Bore

1. Tighten the bolts to specification, then measure the bore in two directions. The difference is the connecting rod bore out-of-round. Verify the out-of-round is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Large End Bore

    Piston - Ring-to-Groove Clearance
    1. Inspect the piston for ring land damage or accelerated wear. 2. Measure the piston ring-to-groove clearance. Refer to the appropriate section in Group for the procedure. If out of specifica ...

    Connecting Rod - Bushing Diameter
    1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Other materials:

    Entertainment
    Your system offers many media options. You can access these options using the touchscreen or voice commands. AM/FM Radio Press the RADIO hard button. To change between AM, FM1 and FM2, touch the AM or FM tab. You can also access satellite radio by pressing t ...

    Pinpoint Tests
    PINPOINT TEST P1464: DTC P1464: A/C DEMAND OUT OF SELFTEST RANGE Test Step Result / Action to Take P14641 RECHECK FOR THE DTC YesGO to P14642 . No The system is functioning correctly. This DTC will set if the A/C is turned on when carryi ...

    Disassembly
    1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section. 2. Remove the bolts. 3. CAUTION: Do not damage the threads in the bolt holes. Insert a punch in the bolt holes and d ...