Ford Mustang (1999-2004) Service Manual: Piston - Pin Diameter

1. Measure the piston pin diameter in two directions at the points shown. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Piston - Pin Diameter

Connecting Rod -Cleaning

CAUTION: Do not use a caustic cleaning solution or damage to connecting rods can occur.

1. NOTE: The connecting rod large end is a matched set. The connecting rod cap must be installed on the original connecting rod in the original position. Do not reverse the cap. Parts are not interchangeable.

Mark and separate the parts and clean with solvent. Clean the oil passages.

Connecting Rod -Cleaning

Connecting Rod -Large End Bore

1. Tighten the bolts to specification, then measure the bore in two directions. The difference is the connecting rod bore out-of-round. Verify the out-of-round is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod -Large End Bore

    Piston - Ring-to-Groove Clearance
    1. Inspect the piston for ring land damage or accelerated wear. 2. Measure the piston ring-to-groove clearance. Refer to the appropriate section in Group for the procedure. If out of specifica ...

    Connecting Rod - Bushing Diameter
    1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Other materials:

    Timing Chain
    Removal 1. Remove the timing cover. For additional information, refer to Engine Front Cover in this section. 2. Remove the camshaft position sensor drive gear. 1. Remove the bolt. 2. Remove the camshaft position sensor drive gear. 3. Rotate the ...

    Removal
    1. Remove the center instrument panel register. 2. Remove the screws. 3. Disconnect the connectors. 4. Using the special tool, disconnect the temperature control cable from the control head. 5. Remove the nuts and disconnect the vacuum connector. ...

    Sun visors
    Slide-On-Rod Rotate the visor toward the side window and extend it rearward for extra sunlight coverage. Retract the visor before moving it back toward the windshield and storing it. Illuminated Visor Vanity Mirror Lift the cover to switch on the lamp. Flex ...