Ford Mustang (1999-2004) Service Manual: Connecting Rod - Bushing Diameter

1. Measure the inner diameter of the connecting rod bushing, if equipped. Verify the diameter is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure.

Connecting Rod - Bushing Diameter

Connecting Rod -Bend

1. Measure the connecting rod bend on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the bend measurement is within specification.

  • Refer to the appropriate section in Group for the procedure.
  • If out of specification, install new components as necessary. Refer to the appropriate section in Group for the procedure

Connecting Rod -Bend

    Piston - Pin Diameter
    1. Measure the piston pin diameter in two directions at the points shown. Verify the diameter is within specification. Refer to the appropriate section in Group for the procedure. If out of s ...

    Connecting Rod - Twist
    1. Measure the connecting rod twist on a suitable alignment fixture. Follow the instructions of the fixture manufacturer. Verify the measurement is within specification. Refer to the appropriat ...

    Other materials:

    Gear (Removal and Installation)
    Special Tool(s) Teflon Seal Replacer Set 211-D027 (D90P-3517-A) or Equivalent Tie Rod End Remover 211-001 (TOOL-3290-D) Removal 1. Turn the steering wheel as necessary to position the wheels in the straight-ahead position. Do not loc ...

    Removal
    1. Raise and support the vehicle. 2. Remove the rear wheel and tire assemblies. 3. CAUTION: Remove the rear brake calipers to prevent drag during the drive pinion bearing preload adjustment. CAUTION: Do not allow the calipers to hang from the brake hoses ...

    Vehicle Certification (VC) Label Locator
    The upper portion of the vehicle certification (VC) label contains the manufacturer name, the month and year of manufacture, the certification statement and the VIN. It also includes gross vehicle weight ratings (GVWR). The VC label is located on the left- ...