Ford Mustang (1999-2004) Service Manual: Radiator

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

NOTE: Radiator removal and installation is similar for both 3.8L and 4.6L vehicles. The art shown in the procedure is the 4.6L engine.

Mach I

1. Remove the air intake scoop. For additional information, refer to Section.

All vehicles

2. Drain the engine cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

3. Remove the radiator sight shield.

  • Release the clips.

Radiator

4. Remove the fan blade, fan motor and fan shroud assembly. For additional information, refer to Cooling Fan Motor and Shroud in this section.

5. Remove the upper radiator hose from the radiator.

Radiator

6. NOTE: To avoid disturbing the transmission oil cooler fittings, use a backup wrench.

If equipped, remove the transmission lower cooler tube fitting.

Radiator

7. NOTE: To avoid disturbing the transmission oil cooler fittings, use a backup wrench.

If equipped, remove the upper transmission cooler tube fitting.

Radiator

8. Remove the lower radiator hose from the radiator.

Radiator

9. Remove the radiator supports.

Radiator

10. Remove the radiator.

Radiator

11. To install, reverse the removal procedure.

12. Fill and bleed the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

Mach I

13. Install the air intake scoop. For additional information, refer to Section.

    Water Pump - 4.6L(2V) and 4.6L(4V)
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation Mach I 1. Remove the air ...

    Cooling Fan Motor and Shroud
    Removal and Installation 1. Disconnect the battery ground cable. 2. Remove the degas bottle or coolant expansion tank. For additional information, refer to Degas Bottle-4.6L(2V) and 4.6L(4V) in this ...

    Other materials:

    Wheels and Tires
    General Specifications Torque Specifications Description Nm lb-ft Wheel nuts 129 95 ...

    Index Card
    Place an index card or a piece of paper between the weatherstrip and the sealing surface, then close the door. Slowly withdraw the index card or paper after the door is closed and check the amount of pressure on the weatherstrip. There should be a medium amo ...

    Installation
    All vehicles 1. Position the engine front cover gasket on the engine front cover. 2. NOTE: If the engine front cover is not secured within four minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until ...