Ford Mustang (1999-2004) Service Manual: Bumpers

Torque Specifications

Torque Specifications

Bumpers

CAUTION: Never apply excessive heat to the bumper cover surface. Heat could cause distortion of the bumper cover.

The bumper systems consist of the following components:

  • front bumper
  • front bumper cover
  • front bumper cover (Cobra)
  • front bumper isolator
  • rear bumper
  • rear bumper brace
  • rear bumper cover
  • rear bumper cover (Cobra)
  • rear bumper isolator
Installation
Lift cylinder 1. NOTE: Be sure that each fitting is installed in the correct position on the folding top hydraulic component. NOTE: Make sure that the tetra seal is installed in the bottom of each of ...

Front Bumper Cover
Removal and Installation NOTE: Mustang shown, GT and Cobra similar. 1. Remove the pin-type retainers and the radiator upper sight shield. 2. Remove the two pin-type retainers (one each side). 3. R ...

Other materials:

Communication Circuit Wiring Repair
Special Tool(s) Heat Gun 107-R0300 or equivalent 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Strip the wires. 3. NOTE: Use rosin core mildly activated (RMA) solder, not acid core solder. Solder ...

Evaporator Core Housing
Disassembly 1. Remove the evaporator core housing. For additional information, refer to Evaporator Core Housing in this section. 2. Remove the foam weather seal. 3. Remove the screws and remove the heater core. 4. Remove the screws and remove the A/C rec ...

Installation
1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated pads. NOTE: Install all hardware supplied with pad kits. Install the pads. 1. Install the new pad slippers. ...