Ford Mustang (1999-2004) Service Manual: Water Pump - 4.6L(2V) and 4.6L(4V)

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

Mach I

1. Remove the air intake scoop. For additional information, refer to Section.

Cobra

2. Remove the supercharger drive belt cover.

Water Pump - 4.6L(2V) and 4.6L(4V)

3. Rotate the supercharger belt tensioner clockwise and remove the supercharger drive belt.

Water Pump - 4.6L(2V) and 4.6L(4V)

4. Remove the coolant hose mounting bolt.

Water Pump - 4.6L(2V) and 4.6L(4V)

5. Remove the belt idler bracket support assembly.

Water Pump - 4.6L(2V) and 4.6L(4V)

All vehicles

6. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

7. Loosen the coolant pump pulley bolts.

Water Pump - 4.6L(2V) and 4.6L(4V)

8. Remove the accessory drive belt. For additional information, refer to Section.

9. Remove the bolts and the coolant pump pulley.

Water Pump - 4.6L(2V) and 4.6L(4V)

10. Remove the four bolts and the coolant pump.

Water Pump - 4.6L(2V) and 4.6L(4V)

11. If necessary, wipe the coolant pump mounting surface with a soft cloth.

12. CAUTION: Do not rotate the coolant pump housing once installed in the engine.

Damage to the O-ring seal can occur, causing the coolant pump to leak.

NOTE: Install a new O-ring seal and lubricate with the same clean engine coolant that is present in the system. Do not mix coolant types.

To install, reverse the removal procedure.

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    Radiator
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation NOTE: Radiator removal an ...

    Other materials:

    Evaporative Emission System Leak Test
    Special Tool(s) Evaporative Emission System Tester 310-F007 (134-00056) or equivalent Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent scan tool CAUTION: The evaporat ...

    Hydraulic Lash Adjusters
    Removal 1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the 16 hydraulic lash adjusters. 3. Inspect the roller followers. For additional information, refer to Section. Installation 1. To ins ...

    Flywheel Ring Gear
    Removal 1. Remove the flywheel. 2. WARNING: This procedure should be carried out only by a correctly equipped and experienced acetylene torch operator. Tongs must be used or asbestos gloves worn when handling the heated flywheel ring gear. Failure to f ...