Ford Mustang (1999-2004) Service Manual: Water Pump - 4.6L(2V) and 4.6L(4V)

Ford Mustang (1999-2004) Service Manual / Engine / Engine Cooling / Water Pump - 4.6L(2V) and 4.6L(4V)

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

Mach I

1. Remove the air intake scoop. For additional information, refer to Section.

Cobra

2. Remove the supercharger drive belt cover.

Water Pump - 4.6L(2V) and 4.6L(4V)

3. Rotate the supercharger belt tensioner clockwise and remove the supercharger drive belt.

Water Pump - 4.6L(2V) and 4.6L(4V)

4. Remove the coolant hose mounting bolt.

Water Pump - 4.6L(2V) and 4.6L(4V)

5. Remove the belt idler bracket support assembly.

Water Pump - 4.6L(2V) and 4.6L(4V)

All vehicles

6. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

7. Loosen the coolant pump pulley bolts.

Water Pump - 4.6L(2V) and 4.6L(4V)

8. Remove the accessory drive belt. For additional information, refer to Section.

9. Remove the bolts and the coolant pump pulley.

Water Pump - 4.6L(2V) and 4.6L(4V)

10. Remove the four bolts and the coolant pump.

Water Pump - 4.6L(2V) and 4.6L(4V)

11. If necessary, wipe the coolant pump mounting surface with a soft cloth.

12. CAUTION: Do not rotate the coolant pump housing once installed in the engine.

Damage to the O-ring seal can occur, causing the coolant pump to leak.

NOTE: Install a new O-ring seal and lubricate with the same clean engine coolant that is present in the system. Do not mix coolant types.

To install, reverse the removal procedure.

    Water Pump - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coola ...

    Radiator
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation NOTE: Radiator removal an ...

    Other materials:

    USB port
    WARNING: Driving while distracted can result in loss of vehicle control, crash and injury. We strongly recommend that you use extreme caution when using any device that may take your focus off the road. Your primary responsibility is the safe operation of your ...

    Installation
    1. Lubricate the lip of the wheel bearing oil seal Use Premium Long-Life Grease XG-1-C or equivalent meeting Ford specification ESAM1C75- B. 2. CAUTION: Do not damage the wheel bearing oil seal. Install the two axle shafts. 3. CAUTION: Do not damage th ...

    Vehicle certification label
    The National Highway Traffic Safety Administration Regulations require that a Safety Compliance Certification Label be affixed to a vehicle and prescribe where the Safety Compliance Certification Label may be located. The Safety Compliance Certification Labe ...