Ford Mustang (1999-2004) Service Manual: Engine Cooling
General Specifications

Torque Specifications


- Engine Cooling (Description and Operation)
- Engine Cooling (Diagnosis and Testing)
- Cooling System Draining, Filling and Bleeding
- Engine and Radiator Flushing
- Heater Core Backflushing
- Thermostat - 3.8L
- Thermostat - 4.6L(2V)
- Thermostat - 4.6L(4V)
- Bypass Tube - 3.8L
- Bypass Tube - Cobra
- Bypass Tube - Mach I
- Water Pump - 3.8L
- Water Pump - 4.6L(2V) and 4.6L(4V)
- Radiator
- Cooling Fan Motor and Shroud
- Water Bypass Hose - 3.8L
- Degas Bottle - 4.6L(2V) and 4.6L(4V)
Engine (Installation)
Special Tool(s)
Lifting Bracket, Engine
303-D087 (D93P-6001-A1)
Lifting Bracket, Engine
303-D088 (D93P-6001-A2)
Installer Set, Teflon Seal
211-D027 (D90P-35 ...
Engine Cooling (Description and Operation)
CAUTION: Vehicle cooling systems are filled with Motorcraft Premium
Gold Engine
Coolant VC-7-A (in Oregon VC-7-B) or equivalent meeting Ford specification
WSS-M97B51-A1
(yellow color). Always fill t ...
Other materials:
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All underbody
dimensions
are detailed to the centerline of existin ...
Pinpoint Tests
CAUTION: Before removing and installing the GEM or its connectors,
disconnect the battery. Failure to follow this caution will
result in the GEM storing many erroneous DTCs and
may result in the GEM exhibiting erratic operation after installation.
CAUTI ...
Disassembly
Initial disassembly
1. Remove the differential housing cover (4033) and drain the lubricant into
a suitable container.
2. Wipe the lubricant from the internal working parts and inspect the parts for
wear and damage.
3. Using the special tool, measure and n ...
