Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

2. Remove the bolt.

1. Hold the A/C disc and hub assembly (19D786) with the special tool.

2. Remove the bolt.

Clutch And Clutch Field Coil

3. Remove the A/C disc and hub assembly and the A/C clutch hub spacer (19D648).

1. Thread an 8 x 1.25 mm bolt into the A/C clutch to force it from the compressor shaft.

2. Lift the A/C disc and hub assembly and the A/C clutch hub spacer from the compressor shaft.

Clutch And Clutch Field Coil

4. Remove the pulley snap ring.

Clutch And Clutch Field Coil

5. Remove the A/C clutch pulley (2E884).

Clutch And Clutch Field Coil

6. CAUTION: Do not use air tools. The A/C clutch field coil (19D798) can be easily damaged.

Remove the A/C clutch field coil.

1. Note the location of the A/C clutch field coil electrical connector.

2. Install the special tool on the nose opening of the A/C compressor.

3. Install the special tool.

4. Remove the A/C clutch field coil.

Clutch And Clutch Field Coil

    Clutch And Clutch Field Coil
    Special Tool(s) 2-Jaw Puller 205-D026 (D80L-1002-L) or equivalent Installer, A/C Compressor Coil 412-065 (T89P-19623-EH) Holding Fixture, Compressor Clutch ( ...

    Installation
    1. Clean the A/C disc and field coil and pulley mounting surfaces. 2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged. Install the A/C clutch field coil. 1. Place th ...

    Other materials:

    Sprockets
    1. WARNING: To avoid the possibility of personal injury or damage to the vehicle, do not operate the engine with the hood open until the fan blade has been examined for possible cracks and separation. NOTE: Specifications show the expected minimum or ma ...

    Installation
    1. Install a new upper intake manifold gasket. 2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations. Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown ...

    Removal
    1. Disconnect the battery ground cable. 2. Remove the air cleaner outlet pipe. 3. Remove the radiator sight shield. 4. Remove the coolant recovery reservoir. 1. Disconnect the hose. 2. Remove the bolts. 3. Remove the coolant recovery reservoir ...