Ford Mustang (1999-2004) Service Manual: Removal

1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

2. Remove the bolt.

1. Hold the A/C disc and hub assembly (19D786) with the special tool.

2. Remove the bolt.

Clutch And Clutch Field Coil

3. Remove the A/C disc and hub assembly and the A/C clutch hub spacer (19D648).

1. Thread an 8 x 1.25 mm bolt into the A/C clutch to force it from the compressor shaft.

2. Lift the A/C disc and hub assembly and the A/C clutch hub spacer from the compressor shaft.

Clutch And Clutch Field Coil

4. Remove the pulley snap ring.

Clutch And Clutch Field Coil

5. Remove the A/C clutch pulley (2E884).

Clutch And Clutch Field Coil

6. CAUTION: Do not use air tools. The A/C clutch field coil (19D798) can be easily damaged.

Remove the A/C clutch field coil.

1. Note the location of the A/C clutch field coil electrical connector.

2. Install the special tool on the nose opening of the A/C compressor.

3. Install the special tool.

4. Remove the A/C clutch field coil.

Clutch And Clutch Field Coil

    Clutch And Clutch Field Coil
    Special Tool(s) 2-Jaw Puller 205-D026 (D80L-1002-L) or equivalent Installer, A/C Compressor Coil 412-065 (T89P-19623-EH) Holding Fixture, Compressor Clutch ( ...

    Installation
    1. Clean the A/C disc and field coil and pulley mounting surfaces. 2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged. Install the A/C clutch field coil. 1. Place th ...

    Other materials:

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for signs of heat damage. Inspect the bearings, bearing cups a ...

    Air Conditioning (A/C) Pressure Relief Valve - 3.8L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation 1. Recover the refrigerant. For additional information, refer to Section. 2. Unlat ...

    Toe Adjustment - Rear
    1. Loosen the nuts. To prevent damage to the ball joints, hold the tie-rod ends while loosening the nuts.   2. Rotate the toe link to the correct toe setting. 3. Tighten the nuts. To prevent damage to the ball joints, hold the tie-rod ends wh ...