Ford Mustang (1999-2004) Service Manual: Installation
1. Clean the A/C disc and field coil and pulley mounting surfaces.
2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
Install the A/C clutch field coil.
1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
2. Using the special tools, install the A/C field coil.
3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.
Install the A/C clutch pulley.
4. Install the pulley snap ring with the bevel side out.
5. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.
6. Install the A/C clutch.
7. Using the special tool, install the A/C disc and hub assembly retaining bolt.
8. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.
9. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
Removal
1. Remove the A/C compressor (19703). For additional information, refer to
Air Conditioning (A/C)
Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
2. Remove the bolt.
1. ...
Air Conditioning (A/C) Compressor Shaft Seal
Special Tool(s)
Holding Fixture, Compressor
Clutch (3.8L vehicles)
412-098 (T94P-19703-AH)
Holding Fixture, Compressor
Clutch (4.6L vehicles)
412-103 (T95L-19703-AH)
...
Other materials:
Flexplate
Removal and Installation
1. Remove the transmission. For additional information, refer to Section.
2. Remove the six bolts retaining the flexplate to crankshaft, and remove the
flexplate.
3. To install, reverse the removal procedure.
Tighten the bolts in ...
Oil Level Indicator and Tube
Removal and Installation
1. Remove the oil level indicator.
2. Remove the LH exhaust manifold. For additional information, refer to Exhaust
Manifold LH in
this section.
3. Remove the bolt.
4. Remove the oil level indicator tube.
5. To install, reverse t ...
Crankshaft End Play
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
1. Measure the crankshaft end play. Use a Dial Indicator Gauge with Holding
Fixture to measure
crankshaft end play.
2. Position the crankshaft t ...
