Ford Mustang (1999-2004) Service Manual: Installation

1. Clean the A/C disc and field coil and pulley mounting surfaces.

2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.

Install the A/C clutch field coil.

1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.

2. Using the special tools, install the A/C field coil.

Clutch And Clutch Field Coil

3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.

Install the A/C clutch pulley.

Clutch And Clutch Field Coil

4. Install the pulley snap ring with the bevel side out.

Clutch And Clutch Field Coil

5. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.

Clutch And Clutch Field Coil

6. Install the A/C clutch.

Clutch And Clutch Field Coil

7. Using the special tool, install the A/C disc and hub assembly retaining bolt.

Clutch And Clutch Field Coil

8. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.

Clutch And Clutch Field Coil

9. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.

    Removal
    1. Remove the A/C compressor (19703). For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section. 2. Remove the bolt. 1. ...

    Air Conditioning (A/C) Compressor Shaft Seal
    Special Tool(s) Holding Fixture, Compressor Clutch (3.8L vehicles) 412-098 (T94P-19703-AH) Holding Fixture, Compressor Clutch (4.6L vehicles) 412-103 (T95L-19703-AH) ...

    Other materials:

    Engine (Removal)
    Special Tool(s) Lifting Bracket Set, Engine 303-D095 (D94L-6001-A) or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Heavy Duty Floor Crane 014-00071 or equivalent Removal WARNING: Do not smoke or ...

    Hydraulic Lash Adjusters
    Removal 1. Remove the roller followers. For additional information, refer to Roller Followers in this section. 2. Remove the 16 hydraulic lash adjusters. 3. Inspect the roller followers. For additional information, refer to Section. Installation 1. To ins ...

    Steering Column Switches (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 13 , Power Distribution for schematic and connector information. Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and connector information. Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and co ...