Ford Mustang (1999-2004) Service Manual: Installation
1. Clean the A/C disc and field coil and pulley mounting surfaces.
2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged.
Install the A/C clutch field coil.
1. Place the A/C clutch field coil on the A/C compressor with the A/C clutch field coil electrical connector correctly positioned.
2. Using the special tools, install the A/C field coil.
3. NOTE: The A/C clutch pulley is a tight fit on the A/C compressor head. It must be correctly aligned during installation.
Install the A/C clutch pulley.
4. Install the pulley snap ring with the bevel side out.
5. Place one nominal thickness A/C clutch hub spacer inside the clutch hub spline opening.
6. Install the A/C clutch.
7. Using the special tool, install the A/C disc and hub assembly retaining bolt.
8. Measure and adjust the clutch air gap by removing or adding A/C clutch hub spacers.
9. Install the A/C compressor. For additional information, refer to Air Conditioning (A/C) Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
Removal
1. Remove the A/C compressor (19703). For additional information, refer to
Air Conditioning (A/C)
Compressor-3.8L or Air Conditioning (A/C) Compressor-4.6L in this section.
2. Remove the bolt.
1. ...
Air Conditioning (A/C) Compressor Shaft Seal
Special Tool(s)
Holding Fixture, Compressor
Clutch (3.8L vehicles)
412-098 (T94P-19703-AH)
Holding Fixture, Compressor
Clutch (4.6L vehicles)
412-103 (T95L-19703-AH)
...
Other materials:
Forward Clutch Cylinder
Special Tool(s)
Dial Indicator Gauge with
Holding Fixture
100-002 (TOOL-4201-C) or
equivalent
Compressor, Clutch Spring
307-096 (T81P-70235-A)
Protector, Transmission
Forward Clutch Outer Fluid
Seal
307-423
M ...
Input Shaft and Bearing
Special Tool(s)
Input Shaft Seal Replacer
308-220 (T94P-7025-AH)
Pinion Bearing Cone Remover
205-D002 (D79L-4621-A) or
Equivalent
Disassembly
1. Using the special tool and a press, remove the input bearing (7025).
2. Remove t ...
Glass, Frames and Mechanisms (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 100 , Power Windows for schematic and
connector information.
Refer to Wiring Diagrams Cell 56 , Rear Window Defrost for schematic and
connector information.
Special Tool(s)
Worldwide Diagnostic System
(WDS)
4 ...
