Ford Mustang (1999-2004) Service Manual: Removal
Convertible
1. For removal of the back window glass, refer to Section.
Coupe
WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.
2. Remove the roof side trim moulding. For additional information, refer to Section.
3. Lower the rear portion of the headliner.
4. Remove the outer lip of the moulding using a utility knife.
5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.
6. CAUTION: Care must be taken to prevent scratching the pinch weld.
NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.
Using the special tool, starting at the top center of the back window glass, cut the urethane adhesive from the glass and work down the sides.
7. Using the special tool, distance the back window glass from the body.
8. Using the special tool, cut the remaining urethane adhesive and remove the back window glass
9. Using a soft brush or vacuum, clean the pinch weld.
Rear Window Glass
Special Tool(s)
Rotunda Pneumatic Knife with
Offset Blade
107-R1511 or equivalent
The Pumper
164-R2459 or equivalent
Rotunda Interior Auto Glass
Cut-Out Knif ...
Installation
Convertible
1. For installation of the back window glass, refer to Section.
Coupe
CAUTION: After installing the urethane installed back window
glass, the vehicle should
not be driven until ...
Other materials:
Assembly
1. Lubricate all components with the recommended transmission fluid when
reassembling.
2. Using the special tools, press the output shaft front bearing on the output
shaft.
3. Install the third gear bearing.
Apply petroleum jelly to the bearing.
4. I ...
Clutch (Description and Operation)
The primary function of the clutch is to couple and uncouple engine power
to the transmission upon
driver command.
The clutch is a single plate, dry friction clutch disc. The clutch
disc has a splined hub (with
integral torsional dampening springs ...
Handles, Locks, Latches And Mechanisms (Description and Operation)
Lock Cylinders
Individual lock cylinders are repaired by discarding the inoperative
lock cylinder and building a new
lock cylinder using the appropriate lock repair package. The lock repair
package includes a detailed
instruction sheet to build the ...