Ford Mustang (1999-2004) Service Manual: Removal

Convertible

1. For removal of the back window glass, refer to Section.

Coupe

WARNING: To prevent glass splinters from entering eyes or cutting hands, wear safety glasses and heavy gloves when cutting glass from the vehicle.

2. Remove the roof side trim moulding. For additional information, refer to Section.

3. Lower the rear portion of the headliner.

4. Remove the outer lip of the moulding using a utility knife.

5. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld.

6. CAUTION: Care must be taken to prevent scratching the pinch weld.

NOTE: Lubricate the existing urethane adhesive with water to aid the special tool while cutting.

Using the special tool, starting at the top center of the back window glass, cut the urethane adhesive from the glass and work down the sides.

Rear Window Glass

7. Using the special tool, distance the back window glass from the body.

Rear Window Glass

8. Using the special tool, cut the remaining urethane adhesive and remove the back window glass

Rear Window Glass

9. Using a soft brush or vacuum, clean the pinch weld.

    Rear Window Glass
    Special Tool(s) Rotunda Pneumatic Knife with Offset Blade 107-R1511 or equivalent The Pumper 164-R2459 or equivalent Rotunda Interior Auto Glass Cut-Out Knif ...

    Installation
    Convertible 1. For installation of the back window glass, refer to Section. Coupe CAUTION: After installing the urethane installed back window glass, the vehicle should not be driven until ...

    Other materials:

    Halfshaft Joint
    Special Tool(s) Driver 205-199 (T83T-3132-A1) Hub Bearing Cup Replacer 205-147 (T80T-4000-P) Sensing Ring Replacer 206-041 (T89P-20202-A) Disassembly 1. CAUTION: Do not disassemble the halfshaft assembly. Install a new assem ...

    Front Bumper Cover
    Removal and Installation NOTE: Mustang shown, GT and Cobra similar. 1. Remove the pin-type retainers and the radiator upper sight shield. 2. Remove the two pin-type retainers (one each side). 3. Remove the four front bumper cover nuts (two each side). 4. ...

    Instrument Cluster and Panel Illumination
    The instrument cluster and panel illumination system illuminates the following components: instrument cluster (10849) audio unit (18806) A/C-heater control fog lamp switch transmission range indicator traction control switch rear window defrost contro ...