Ford Mustang (1999-2004) Service Manual: Refrigerant Lines
The condenser to evaporator tube (19835) contains the high pressure liquid refrigerant upstream of the evaporator core orifice.
The A/C manifold and tube (19D734) is attached to the A/C compressor, is sealed with O-ring seals, and has the following features:
- The upstream side contains low pressure refrigerant gas.
- The downstream side contains high pressure refrigerant gas and a fitting used to mount a serviceable high pressure A/C charge port valve.
- The downstream side also contains a fitting used to mount the refrigerant containment switch (3.8L) or dual-function pressure switch (4.6L). A long-travel Schrader-type valve stem core is installed in the fitting so that the switch can be removed without discharging the A/C system.
A/C Evaporator Core
NOTE: The evaporator core is not separately serviceable, it is serviced only with the evaporator core housing assembly.
NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.
The A/C evaporator core is the plate/fin type with a unique refrigerant flow path.
- A mixture of refrigerant and oil enters the bottom of the A/C evaporator core through the A/C evaporator core inlet tube and moves out of the A/C evaporator core through the A/C evaporator core outlet tube.
- This flow pattern accelerates the flow of refrigerant and oil through the A/C evaporator core.
A/C Compressor Pressure Relief Valve
An A/C compressor pressure relief valve is incorporated into the compressor
A/C manifold and tube to:
relieve unusually high refrigerant system discharge pressure buildups.
For specifications
...
Evaporator Core Orifice
NOTE: The evaporator core orifice is an integral part of the condenser
to evaporator line and should
be installed as an assembly with the line.
NOTE: A new evaporator core orifice should be instal ...
Other materials:
Main Control Valve Body
Special Tool(s)
Gauge, Transmission Solenoid
Connectors
307-426
Removal
1. Drain transmission fluid and remove the transmission fluid pan and
filter. For additional
information, refer to Fluid Pan, Gasket and Filter .
2. CAUTION: Do not ...
Pinpoint Tests
CAUTION: Before removing and installing the generic electronic
module (GEM) or its
connectors, disconnect the battery. Failure to follow this caution will
result in the GEM storing
many erroneous DTCs, and it may exhibit erratic operation after
in ...
Hose
Special Tool(s)
Installer Set, Teflon Seal
211-D027 (D90P-3517-A) or
equivalent
Removal and Installation
CAUTION: While servicing the power steering system, make sure to plug
all open hoses,
line fittings, and fluid ports to prevent the entr ...