Ford Mustang (1999-2004) Service Manual: Removal
1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section.
2. CAUTION: Record the torque necessary to maintain rotation of the drive pinion gear through several revolutions prior to removing the pinion flange (4851).
Remove the pinion flange. For additional information, refer to Drive Pinion Flange and Drive Pinion Seal in this section.
3. Force the rear axle drive pinion seal metal flange up. Install gripping pliers and strike with a hammer to remove the seal.
4. Remove the rear axle drive pinion shaft oil slinger (4670).
5. Using the special tool and a soft-faced hammer, drive the pinion assembly out of the outer differential pinion bearing (4621) and remove the drive pinion through the rear of the differential housing (4010).
6. Remove the outer differential pinion bearing.
7. Remove and discard the collapsible spacer (4662).
8. Using the special tool and a suitable press, remove the inner differential pinion bearing (4630).
9. NOTE: Do not remove the pinion bearing cups from the differential housing unless the cups are damaged.
Using the special tools, remove the outer differential drive pinion bearing cup (4616).
10. Using the special tools, remove the inner rear axle pinion bearing cup (4628).
Drive Pinion
Special Tool(s)
Adapter for 205-S127
205-105 (T76P-4020-A3)
Adapter for 205-S127
205-109 (T76P-4020-A9)
Adapter for 205-S127
205-110 (T76P-4020-A10)
Adapter fo ...
Installation
Using special tool 205-024
NOTE: This is the preferred method for installing the pinion bearing
cups. If necessary, proceed to
Using special tools 205-153, 205-024, 205-231, and 205-D055 in this proc ...
Other materials:
Torque Converter Diagnosis
Prior to the installation of a new or remanufactured torque
converter, all diagnostic procedures must be
followed. This is to prevent the unnecessary installation of torque
converters. Only after a complete
diagnostic evaluation can the decision be m ...
Transmission Electronic Control System
The powertrain control module (PCM) and its input/output network
control the following transmission
operations:
Shift timing
Line pressure (shift feel)
Torque converter clutch
The transmission control is separate from the engine control s ...
Child restraint and safety belt maintenance
Inspect the vehicle safety belts and child safety seat systems periodically
to
make sure they work properly and are not damaged. Inspect the vehicle
and child seat safety belts to make sure there are no nicks, tears or cuts.
Replace if necessary. All vehicle ...