Ford Mustang (1999-2004) Service Manual: Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
General Specifications
Torque Specifications
| Description | Nm | lb-ft | lb-in |
| Bolt retaining the differential pinion shaft to the differential case | 30 | 22 | - |
| Bolt retaining the driveshaft yoke to the pinion flange | 112 | 83 | - |
| Bolt retaining the differential housing cover to the differential housing | 44 | 32 | - |
| Oil filler plug | 30 | 22 | - |
| Pinion bearing preload (used pinion bearings) | 0.9-1.5 | - | 8-14 |
| Pinion bearing preload (new pinion bearings) | 1.8-3.3 | - | 16-29 |
| Adapter for 205-S127 | 2.2 | - | 20 |
| Bolt retaining the bearing cap to the differential case | 105 | 77 | - |
| Bolt retaining the ring gear to the differential case | 106 | 77 | - |
- Rear Drive Axle and Differential
- Rear Wheel Bearing and Axle Shaft Oil Seal
- Drive Pinion
- Differential Case
- Axle Housing
- Differential Case and Ring Gear - Conventional
- Differential Case and Ring Gear - Traction-Lok
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL or equi ...
Rear Drive Axle and Differential
The axle housing assembly consists of a cast center section with two
steel tube assemblies and
a stamped differential housing cover (4033). The differential housing cover
uses sili ...
Other materials:
Inspection and Verification
WARNING: Never remove the pressure relief cap while the engine is
operating or when the
cooling system is hot. Failure to follow these instructions can result in damage
to the cooling
system or engine or personal injury. To avoid having scalding hot coolant ...
Piston Inspection
Special Tool(s)
Scraper, Piston Ring Groove
303-D033 (D81L-6002-D) or
equivalent
CAUTION: Do not use a caustic cleaning solution or a wire brush to
clean the pistons or
damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, ...
Pump - CIII
Special Tool(s)
Teflon Seal Replacer Set
211-D027 (D90P-3517-A) or
equivalent
Removal and Installation
1. Remove the pulley. For additional information, refer to Pulley-CIII Pump
in this section.
2. Remove the bolt and bracket.
3. Disconn ...
