Ford Mustang (1999-2004) Service Manual: Removal

WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.

1. With the vehicle in neutral, position it on a hoist. For additional information, refer to Section.

2. Disconnect the battery ground cable. For additional information, refer to Section.

3. Remove the upper intake manifold. For additional information, refer to Section..

4. Disconnect the following connectors:

  • The 42 pin engine bulkhead electrical connector.
  • The 16 pin electrical connector.

Wiring Harness

5. Separate the wiring harness from the dash panel.

Wiring Harness

6. Remove the RH ignition coil cover.

  • Remove the bolts.
  • Remove the coil cover.

Wiring Harness

7. Disconnect the RH ignition coil electrical connectors.

Wiring Harness

8. Disconnect the heated positive crankcase ventilation (PCV) valve electrical connector.

Wiring Harness

9. Remove the LH ignition coil cover.

  • Remove the bolts.
  • Remove the coil cover.

Wiring Harness

10. Disconnect the LH ignition coil electrical connectors.

Wiring Harness

11. Disconnect the transmission main control harness electrical connector.

Wiring Harness

12. Disconnect the engine control jumper harness electrical connector.

Wiring Harness

13. Remove the wiring harness bracket bolt.

Wiring Harness

14. Disconnect the RH heated oxygen sensor (HO2S) electrical connector.

Wiring Harness

15. NOTE: LH side is shown, RH side is similar.

Disconnect the two radio ignition interference capacitor electrical connectors.

Wiring Harness

16. Disconnect the battery supply wire from the power distribution box stud.

Wiring Harness

17. NOTE: The electrical connector is located under the power distribution box.

Disconnect the electrical connector.

Wiring Harness

18. Disconnect the electrical connector.

Wiring Harness

19. Disconnect the following generator electrical connectors:

  • Battery power supply wire.
  • Voltage regulator.

Wiring Harness

20. Disconnect the camshaft position (CMP) sensor electrical connector.

Wiring Harness

21. Disconnect the engine coolant temperature (ECT) sensor electrical connector.

Wiring Harness

22. Remove the wiring harness.

  • Separate the wiring harness from the LH valve cover stud bolt.
  • Separate the wiring harness from the power steering reservoir bracket.

Wiring Harness

    Installation
    1. Position the wiring harness: Install the wiring harness retainer onto the LH valve cover stud bolt. Install the wiring harness retainer into the power steering reservoir. 2. Connect the EC ...

    Other materials:

    Gear (Disassembly and Assembly)
    Special Tool(s) Head Mounting Fixture 303-D041 (D83L-500-B1) or Equivalent Inner Tie Rod Socket Tool 211-D025 (D90P-3290-A) or Equivalent Steering Gear Holding Fixture 211-D011 (D87P-3504-B) or Equivalent Material ...

    Countershaft
    Special Tool(s) Plate, Bearing Oil Seal 205-090 (T75L-1165-B) Puller, Bearing 205-D064 (D84L-1123-A) Installer, Drive Pinion Bearing Cone 205-004 (T53T-4621-B) Remover/Installer, Bearing Tube 308-025 ( ...

    Crankshaft Rear Oil Seal
    Special Tool(s) Installer, Crankshaft Rear Oil Seal 303-518 (T95P-6701-DH) Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Installer, Crankshaft Rear Oil Seal 303-516 (T95P-6701-BH) Remover ...