Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Disconnect the vacuum hoses from the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Disconnect the vacuum hoses from the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

5. Remove the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Remove the mounting bolts and the vacuum accessory bracket.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Remove the actuator mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Align the actuator rod with the slot in the actuator linkage, and remove the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

    Installation
    1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actu ...

    Other materials:

    Assembly
    All steering gears 1. Install the steering gear in the special tools. Steering gears equipped with travel restrictors 2. Install the travel restrictors. Install new travel restrictors as necessary. All steering gears 3. CAUTION: Place the steering gear at t ...

    Fittings - R-Clip
    Material Item Specification SAE 5W-20 Super Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disconnect WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel- ...

    Removal
    WARNING: Do not smoke, carry lighted tobacco or an open flame of any type when working on or near any fuel-related components. Highly flammable mixtures are always present and may be ignited, possibly resulting in personal injury. WARNING: Fuel supply lines ...