Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Disconnect the vacuum hoses from the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Disconnect the vacuum hoses from the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

5. Remove the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Remove the mounting bolts and the vacuum accessory bracket.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Remove the actuator mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Align the actuator rod with the slot in the actuator linkage, and remove the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

    Installation
    1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actu ...

    Other materials:

    Crankshaft Pulley
    Special Tool(s) Remover, Crankshaft Vibration Damper 303-009 (T58P-6316-D) Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Material Item Specification Silicone Gasket and Sealant F7AZ-19554-EA or eq ...

    Installation
    1. Clean the A/C disc and field coil and pulley mounting surfaces. 2. CAUTION: Do not use air tools. The A/C clutch field coil can be easily damaged. Install the A/C clutch field coil. 1. Place the A/C clutch field coil on the A/C compressor with the A/C ...

    Throttle Position (TP) Sensor
    Removal NOTE: The 3.8L engine is shown; the 4.6L (2V) is similar. 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Remove the throttle position (TP) sensor. Disconnect the connector. Remove the screws, ...