Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Disconnect the vacuum hoses from the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Disconnect the vacuum hoses from the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

5. Remove the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Remove the mounting bolts and the vacuum accessory bracket.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Remove the actuator mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Align the actuator rod with the slot in the actuator linkage, and remove the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

    Installation
    1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actu ...

    Other materials:

    Inspection and Verification
    WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling system or engine or personal injury. To avoid having scalding hot coolant ...

    Lamp Switch - Headlamp
    Removal 1. Disconnect the battery ground cable. 2. Remove the headlamp switch knob. 1. Pull the headlamp switch knob out. 2. Insert a thin tool into the slot, pull and remove the headlamp switch knob. 3. Remove the instrument panel cluster fin ...

    Principles of Operation
    There are four main principles involved with the basic theory of operation: heat transfer latent heat of vaporization relative humidity effects of pressure Heat Transfer If two substances of different temperature are placed near each other, t ...