Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Disconnect the vacuum hoses from the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Disconnect the vacuum hoses from the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

5. Remove the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Remove the mounting bolts and the vacuum accessory bracket.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Remove the actuator mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Align the actuator rod with the slot in the actuator linkage, and remove the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

    Installation
    1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actu ...

    Other materials:

    Refrigerant Identification Testing
    Special Tool(s) Refrigerant Identifier with Air- Radicator 198-00003 or equivalent 1. NOTE: An A/C refrigerant analyzer must be used to identify gas samples taken directly from the refrigeration system or storage containers prior to recoveri ...

    Exceptions To Normal Schedule
    Yellow Coolant Change coolant at 5 years or 160,000 km (100,000 miles) of the vehicle's life, whichever comes first. After the initial change, change coolant every 3 years or 80,000 km (50,000 miles) thereafter. Natural Gas and Propane Vehicles Insp ...

    Installation
    1. Install a new upper intake manifold gasket. 2. NOTE: Refer to the location note made during removal and make sure the bolts are installed in the correct locations. Install the upper intake manifold. Tighten the bolts in two stages in the sequence shown ...