Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actuator will result in incorrect operation of the supercharger assembly.

Install the actuator adjustment tool onto the actuator, making sure the tool is correctly attached to the actuator rod. rotate the actuator into position until the rod engages the lever.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Install the actuator.

  • Align the actuator rod with the slot in the linkage.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Install the actuator bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Remove the actuator adjustment tool.

5. Install the vacuum accessory bracket, and the mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Install the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Connect the vacuum hoses to the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Connect the vacuum hoses to the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

9. Connect the vacuum hoses to the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

10. Connect the electrical connectors to the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

 

    Removal
    1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system. 2. Disconnect the ...

    Other materials:

    Assembly
    1. Carry out the following before reassembling: Inspect the gears for broken or cracked teeth. Check for unusual wear patterns. Inspect the thrust washers for face wear, cracks, scoring and for signs of heat damage. Inspect the bearings, bearing cups a ...

    2-3 Accumulator
    Removal 1. Remove the main control valve body. For additional information, refer to Main Control Valve Body in this section. 2. Remove the 2-3 accumulator piston retainer. 3. Remove the accumulator piston and spring. Installation 1. Install the 2-3 accum ...

    Spring
    Special Tool(s) Tie-Rod End Remover 211-001 (TOOL-3290-D) or Equivalent Coil Spring Compressor 204-D001 (D78P-5310-A) or Equivalent ...