Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actuator will result in incorrect operation of the supercharger assembly.

Install the actuator adjustment tool onto the actuator, making sure the tool is correctly attached to the actuator rod. rotate the actuator into position until the rod engages the lever.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Install the actuator.

  • Align the actuator rod with the slot in the linkage.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Install the actuator bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Remove the actuator adjustment tool.

5. Install the vacuum accessory bracket, and the mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Install the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Connect the vacuum hoses to the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Connect the vacuum hoses to the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

9. Connect the vacuum hoses to the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

10. Connect the electrical connectors to the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

 

    Removal
    1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system. 2. Disconnect the ...

    Other materials:

    Hydraulic Control Unit
    Removal 1. Disconnect the battery ground cable(14301). 2. Disconnect the anti-lock-brake control module electrical connector. 3. NOTE: The 4 wheel anti-lock brake system (4WABS) with traction control is shown , the 4WABS without traction control system is ...

    Main Control Valve Body
    Special Tool(s) Gauge, Transmission Solenoid Connectors 307-426 Removal 1. Drain transmission fluid and remove the transmission fluid pan and filter. For additional information, refer to Fluid Pan, Gasket and Filter . 2. CAUTION: Do not ...

    Differential Case and Ring Gear
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Installer, Differential Side Bearing 205-009 (T57L-4221-A1) Step Plate 205-D016 (D80L-630-5) or equivalent ...