Ford Mustang (1999-2004) Service Manual: Installation

1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actuator will result in incorrect operation of the supercharger assembly.

Install the actuator adjustment tool onto the actuator, making sure the tool is correctly attached to the actuator rod. rotate the actuator into position until the rod engages the lever.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Install the actuator.

  • Align the actuator rod with the slot in the linkage.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Install the actuator bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Remove the actuator adjustment tool.

5. Install the vacuum accessory bracket, and the mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Install the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Connect the vacuum hoses to the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Connect the vacuum hoses to the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

9. Connect the vacuum hoses to the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

10. Connect the electrical connectors to the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

 

    Removal
    1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system. 2. Disconnect the ...

    Other materials:

    Pedal and Bracket
    Removal 1. Disconnect the battery ground cable (14301). 2. Remove the stoplight switch retaining pin. 3. Slide the stoplight switch (13480) and booster push rod from the brake pedal pin. 4. Remove the brake pedal bracket retaining bolt. 5. Remove the ...

    Transmission Control Switch
    Removal 1. Remove the shifter top control panel. 2. Disconnect the electrical connectors. 3. Remove the shifter bezel. 4. Remove the bulb from the bezel. 5. Disconnect the TCS connector. 6. CAUTION: Extra force may be needed to lift up on the handl ...

    Installation
    1. Install the lower intake manifold gaskets. 2. Connect the fuel charging wiring harness to the rear of the lower intake manifold and install the manifold. 3. Install the intake manifold fasteners and tighten in the sequence shown. 4. Position the fuel ...