Ford Mustang (1999-2004) Service Manual: Starting System (Description and Operation)
Starter Motor
The starter motor is a 12-volt unit that has the starter solenoid mounted on the drive end housing and functions as follows:
- The current flows through the solenoid energizing coil until the solenoid plunger is at the end of its travel.
- The plunger closes a set of contacts that bypass the energizing coil, letting the holding coil keep the starter drive engaged and passing starting current to the starter motor.
- The motor is energized when the starter solenoid contacts are closed.
- The starter drive engages the flywheel ring gear and starts the engine.
- An overrunning clutch in the starter drive protects the starter motor from excessive speed when the engine starts.
Starter Relay
The starter interrupt relay consists of:
- pull in coil and contacts
- When the ignition switch is in the START position:
- the pull-in coil is activated and pulls the contacts together.
- current passes through the starter relay from the engine compartment power distribution box to the starter solenoid.
Clutch Pedal Position (CPP) Switch
The CPP switch for:
- a manual transmission closes when the clutch pedal is depressed, completing the starting circuit.
- an automatic transmission is a jumper inserted in place of the CPP switch to complete the circuit.
Starter System - Operation
When the ignition switch is turned to the START position the starter relay switches power to the starter solenoid causing the starter motor to engage as long as:
- the clutch pedal is depressed (manual transmission only).
- the digital transmission range (TR) sensor is in PARK or NEUTRAL (automatic transmission only).
Starting System
General Specifications
Torque Specifications
...
Starting System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 20 , Starting System for schematic and
connector information.
Special Tool(s)
Digital Multimeter
105-R0051 or equivalent
...
Other materials:
Evaporative Emission Repair Verification Drive Cycle
Special Tool(s)
Worldwide Diagnostic System
(WDS)
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent scan
tool
Drive Cycle Recommendations
NOTE: The following procedure is designed to execute and
complete the evap ...
Pinpoint Tests
NOTE: Reinstall or install new evaporative emission hose clamps
removed or damaged during testing
procedures.
PINPOINT TEST A: DTC P0442 SMALL LEAK IN EVAP SYSTEM
Test Step
Result / Action to Take
NOTE: Condition P0442 DTC set: less than 0.62 ...
Component Tests
Driveline Vibration
An analysis of driveline vibration can also be conducted using the Vibration
Analyzer; follow the
manufacturer's directions.
Driveline vibration exhibits a higher frequency and lower amplitude than does
high-speed shake.
Driveline vibra ...
