Ford Mustang (1999-2004) Service Manual: Starting System (Description and Operation)
Starter Motor
The starter motor is a 12-volt unit that has the starter solenoid mounted on the drive end housing and functions as follows:
- The current flows through the solenoid energizing coil until the solenoid plunger is at the end of its travel.
- The plunger closes a set of contacts that bypass the energizing coil, letting the holding coil keep the starter drive engaged and passing starting current to the starter motor.
- The motor is energized when the starter solenoid contacts are closed.
- The starter drive engages the flywheel ring gear and starts the engine.
- An overrunning clutch in the starter drive protects the starter motor from excessive speed when the engine starts.
Starter Relay
The starter interrupt relay consists of:
- pull in coil and contacts
- When the ignition switch is in the START position:
- the pull-in coil is activated and pulls the contacts together.
- current passes through the starter relay from the engine compartment power distribution box to the starter solenoid.
Clutch Pedal Position (CPP) Switch
The CPP switch for:
- a manual transmission closes when the clutch pedal is depressed, completing the starting circuit.
- an automatic transmission is a jumper inserted in place of the CPP switch to complete the circuit.
Starter System - Operation
When the ignition switch is turned to the START position the starter relay switches power to the starter solenoid causing the starter motor to engage as long as:
- the clutch pedal is depressed (manual transmission only).
- the digital transmission range (TR) sensor is in PARK or NEUTRAL (automatic transmission only).
Starting System
General Specifications
Torque Specifications
...
Starting System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 20 , Starting System for schematic and
connector information.
Special Tool(s)
Digital Multimeter
105-R0051 or equivalent
...
Other materials:
Installation
1. CAUTION: To prevent refrigerant system contamination, do not allow
dirt or other
foreign materials to enter the A/C compressor.
Clean the A/C compressor nose area.
2. Place the shaft seal on the special tool. Lubricate the shaft seal and the
special tool ...
Driveline System
Special Tool(s)
Clamp Plate
205-320 (T92L-4851-C)
Clutch Housing Alignment
Adapter
308-021 (T75L-4201-A)
Companion Flange Holding
Tool
205-126 (T78P-4851-A)
Companion Flange Runout
Gauge
205-319 (T92 ...
Piston
Material
Item
Specification
Super Premium SAE 5W-20
Motor Oil
XO-5W20-QSP or equivalent
WSS-M2C153-
H
Disassembly
1. Press the piston pin out of the connecting rod and piston assembly.
2. Remove the connecting rod from the piston.
3. ...