Ford Mustang (1999-2004) Service Manual: Brake Pads - Cobra

Removal

1. Remove brake fluid in the master cylinder reservoir until the reservoir is half full.

2. Raise and support the vehicle.

3. Remove the tire and wheel assembly.

4. CAUTION: Install new pads if worn to or past the specified thickness above the metal backing plate or rivets. Install new pads in complete axle sets.

Inspect the pads for wear and contamination.

Brake Pads - Cobra

5. Remove the caliper locating pin E-clip.

Brake Pads - Cobra

6. Remove the caliper locating pin.

Brake Pads - Cobra

7. Remove the caliper.

Brake Pads - Cobra

8. Remove the brake pads.

Brake Pads - Cobra

9. Measure the brake disc thickness.

  • Install a new brake disc if not within specification.

Brake Pads - Cobra

10. Inspect the disc brake caliper.

  • If leaks or damaged boots are found, disassembly is required. For additional information, refer to Caliper in this section.

Brake Pads - Cobra

11. NOTE: Use a wood block or used pad to protect pistons and boots.

Compress the caliper pistons (2196).

Brake Pads - Cobra

Installation

1. Follow the removal procedure in reverse order.

    Installation
    1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated pads. NOTE: Install all hardware supplied with pad kits. ...

    Caliper
    ...

    Other materials:

    Manual Transmission
    The T56 six-speed manual transmission features the following: six forward speeds and one reverse speed. forward gears are synchronized and helical cut. a reverse gear operates through a constant-mesh, fully synchronized system. a shift interlock system ...

    Fluid Pan, Gasket and Filter
    Material Item Specification MERCON V Automatic Transmission Fluid XT-5-QM, XT-5-DM MERCON V 1. Normal maintenance requires periodic automatic transmission fluid changes. If a major repair, such as a clutch, band, bearing, etc., is requir ...

    Piston
    Special Tool(s) Piston Pin Tool or equivalent 303-D034 (D81L-6135-A) Material Item Specification SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP or equivalent WSS-M2C153- H Disassembly 1. Using the special tool, ...