Ford Mustang (1999-2004) Service Manual: Countershaft Bearing
Special Tool(s)
Bearing Replacer 308-061 (T77J-7025-L) | |
Front Bearing Replacer 308-062 (T77J-7025-M) | |
Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) | |
Pinion Bearing Cone Remover 205-D002 (D79L-4621-A) or Equivalent | |
Pinion Bearing Cone Replacer 205-011 (T57L-4621-B) | |
Remover and Replacer Tube 308-024 (T75L-7025-B) | |
Remover and Replacer Tube 308-052 (T77J-7025-B) |
Disassembly
1. Using the special tool and a press, remove the countershaft bearing assembly (7F431).
2. CAUTION: Failure to correctly support the case (7005) during bearing race removal will result in permanent distortion of the case.
NOTE: Remove the front countershaft bearing race only if damaged or worn.
Using the special tools and a press, remove the bearing race and the countershaft front bearing seal (7693).
Assembly
NOTE: Position the countershaft in the transmission case before installing the rear countershaft bearing.
1. Install the countershaft front bearing seal on the bearing race.
2. Coat the outside diameter of the bearing race with sealer.
- Use Threadlock and Sealer E0AZ-19554-AA or equivalent meeting Ford specification WSK-M2G351-5A.
3. CAUTION: Failure to correctly support the case during bearing race installation will result in permanent distortion of the case.
Using the special tools and a press, install the bearing race.
4. Using the special tool and a press, install the front countershaft bearing.
Output Shaft
Special Tool(s) Pinion Bearing Cone Remove 205-D002 (D79L-4621-A) or Equivalent Spiral Snap Ring Replacer 308-096 (T85P-7025-A) Disassembly 1. Using the special tool a ...Synchronizers
Disassembly NOTE: This procedure applies to all synchronizer assemblies (7124). The synchronizers are slightly different in design. Notation is made where procedural differences occur. 1. On the ...Other materials:
Removal
CAUTION: Since the engine is not free-wheeling, timing procedures must
be followed
exactly or piston and valve damage can occur.
1. Remove the engine front cover. For additional information, refer to Engine
Front Cover in this
section.
2. Remove the cranksh ...
Crankshaft Front Seal
Special Tool(s)
Installer, Front Cover Oil Seal
303-335 (T88T-6701-A)
Installer, Crankshaft Front Oil
Seal
303-474 (T94P-6701-AH)
Remover, Oil Seal
303-409 (T92C-6700-CH)
Material
Removal
1. Remove the crankshaft pulley. ...
Transmission fluid check
Checking Automatic Transmission Fluid
Note: Transmission fluid should be checked and, if required, added by
an authorized dealer.
The automatic transmission does not have a transmission fluid dipstick.
See your Scheduled Maintenance Information for scheduled ...