Ford Mustang (1999-2004) Service Manual: Disc and Pressure Plate - 4.6L (4V) Engine
Special Tool(s)
Clutch Aligner 308-020 (T74P-7137-K) |
Material
Item | Specification |
Premium Long Life Grease XG-1-C | ESA-M1C75-B |
1. Disconnect the battery ground cable. For additional information, refer to Section.
2. Remove the transmission. For additional information, refer to Section.
3. Remove the starter.
1. Remove the terminal cap.
2. Remove the nuts.
3. Remove the wires and position them aside.
4. Remove the two bolts and the starter.
4. Remove the clutch cable clip, then pull the cable through the clutch housing.
5. Remove the two bolts and the inspection cover.
6. Remove the seven bolts and the clutch housing.
7. CAUTION: Loosen the bolts evenly to prevent damage to the pressure plate.
NOTE: If the pressure plate is to be reused, index-mark the pressure plate to the flywheel.
Remove the six bolts and the pressure plate and disc.
Installation
1. NOTE: Clean the clutch pressure plate and flywheel with a commercial alcohol-based solvent so surfaces are free from oil film. Do not use cleaners with a petroleum base.
NOTE: Before installing the transmission, the ball stud, the clutch release lever and the input shaft must be cleaned and lubricated with grease.
To install, reverse the removal procedure.
- Using the special tool, align the clutch disc and pressure plate to the flywheel.
2. Tighten the pressure plate bolts in two stages.
- Stage 1: Tighten the bolts to 45 Nm (33 lb-ft).
- Stage 2: Tighten the bolts an additional 60 degrees.
Disc and Pressure Plate - 3.8L and 4.6L (2V) Engines
Special Tool(s) Clutch Aligner 308-020 (T74P-7137-K) Material Item Specification Premium Long Life Grease XG-1-C ESA-M1C75-B 1. Remove the transmission. 2. CAUTION ...Pilot Bearing
Special Tool(s) Puller with Slide Hammer 308-001 (T58L-101-B) 1. Remove the clutch disc and the clutch pressure plate. For additional information, refer to Disc and Pressure Plate-3.8 ...Other materials:
Normal Schedule
The following checks or procedures should be carried out for all cars,
minivans, light trucks, sport
utilities, vans, 4x4s, natural gas and propane vehicles.
8,000 Km (5,000 Miles)
Change engine oil and install a new oil filter.
Rotate tires and inspect fo ...
Accessory Drive - Cobra
Component Locations -Supercharger Accessory Drive
Component Location -Accessory Drive
...
Unique Calibration
The Emissions/CAFE/CO2 Compliance Department is responsible for assigning
these calibration
numbers. Unique calibration identifications are assigned to cover similar
vehicles to differentiate tires,
drive configurations, final drive ratios and other calibrat ...