Ford Mustang (1999-2004) Service Manual: Universal Joints
The universal joints are:
- lubed-for-life design and require no lubrication.
- equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.
| Item | Part Number | Description |
| 1 | 4635 | Universal joint (U-joint) |
| 2 | - | Grease seal (part of 4635) |
| 3 | - | 32 needle bearings (part of 4635) |
| 4 | - | Thrust washer (part of 4635) |
| 5 | - | Bearing cup (part of 4635) |
| 6 | - | Spider (part of 4635) |
Driveshaft (Description and Operation)
NOTE: All driveshaft assemblies are balanced. If undercoating the
vehicle, protect the driveshaft to
prevent overspray of any undercoating material.
The driveshaft has the following features ...
Driveshaft (Removal and Installation)
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Removal and Installation
1. Raise and support the vehicle.
2. Carry out the following:
...
Other materials:
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. Install a new head gasket on the cylinder block with the sm ...
Underbody Misalignment Check
Underbody Dimensions
1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference
dimensions are not
controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All underbody
dimensions
are detailed to the centerline of existin ...
Visual Inspection Chart
Mechanical
Electrical
Low brake fluid
Anti-lock brake sensor
Anti-lock brake sensor indicator
Base brake system
Wheel bearings
Central junction box (CJB) Fuse:
5 (15A)
15 (10A)
29 (15 ...
