Ford Mustang (1999-2004) Service Manual: Universal Joints

The universal joints are:

  • lubed-for-life design and require no lubrication.
  • equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.

Universal Joints

 

Item Part Number Description
1 4635 Universal joint (U-joint)
2 - Grease seal (part of 4635)
3 - 32 needle bearings (part of 4635)
4 - Thrust washer (part of 4635)
5 - Bearing cup (part of 4635)
6 - Spider (part of 4635)
    Driveshaft (Description and Operation)
      NOTE: All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material. The driveshaft has the following features ...

    Driveshaft (Removal and Installation)
    Material Item Specification Threadlock and Sealer E0AZ-19554-AA WSK-M2G351-A5 (type II) Removal and Installation 1. Raise and support the vehicle. 2. Carry out the following: ...

    Other materials:

    Transmission (Removal)
    1. Remove the gearshift lever knob. 2. Remove the console panel gearshift plate. Disconnect the cigar lighter electrical connector, then lift the gearshift lever boot over the gearshift lever. 3. Remove the bolts and the upper gearshift lever. 4. Remove ...

    Component Tests
    Steering Linkage 1. NOTE: Excessive vertical motion of the studs relative to the sockets may indicate excessive wear. With the parking brake applied, perform the following: Have an assistant rotate the steering wheel back and forth 360 degrees and watch ...

    Installation
    Convertible 1. For installation of the back window glass, refer to Section. Coupe CAUTION: After installing the urethane installed back window glass, the vehicle should not be driven until the urethane adhesive has cured. The curing time at tempe ...