Ford Mustang (1999-2004) Service Manual: Universal Joints
The universal joints are:
- lubed-for-life design and require no lubrication.
- equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.
| Item | Part Number | Description |
| 1 | 4635 | Universal joint (U-joint) |
| 2 | - | Grease seal (part of 4635) |
| 3 | - | 32 needle bearings (part of 4635) |
| 4 | - | Thrust washer (part of 4635) |
| 5 | - | Bearing cup (part of 4635) |
| 6 | - | Spider (part of 4635) |
Driveshaft (Description and Operation)
NOTE: All driveshaft assemblies are balanced. If undercoating the
vehicle, protect the driveshaft to
prevent overspray of any undercoating material.
The driveshaft has the following features ...
Driveshaft (Removal and Installation)
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Removal and Installation
1. Raise and support the vehicle.
2. Carry out the following:
...
Other materials:
Security Access - Procedure
Special Tool(s)
Worldwide
418-F224,
New Generation STAR (NGS)
Tester
418-F052, or equivalent
diagnostic tool
NOTE: The security access procedure is utilized to obtain passive anti-theft
system (PATS) security
access. PATS security acce ...
Timing Chain
Removal
1. Remove the timing cover. For additional information, refer to Engine
Front Cover in this section.
2. Remove the camshaft position sensor drive gear.
1. Remove the bolt.
2. Remove the camshaft position sensor drive gear.
3. Rotate the ...
Piston Inspection
Special Tool(s)
Scraper, Piston Ring Groove
303-D033 (D81L-6002-D) or
equivalent
CAUTION: Do not use a caustic cleaning solution or a wire brush to
clean the pistons or
damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, ...
