Ford Mustang (1999-2004) Service Manual: Universal Joints

The universal joints are:

  • lubed-for-life design and require no lubrication.
  • equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.

Universal Joints

 

Item Part Number Description
1 4635 Universal joint (U-joint)
2 - Grease seal (part of 4635)
3 - 32 needle bearings (part of 4635)
4 - Thrust washer (part of 4635)
5 - Bearing cup (part of 4635)
6 - Spider (part of 4635)
    Driveshaft (Description and Operation)
      NOTE: All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material. The driveshaft has the following features ...

    Driveshaft (Removal and Installation)
    Material Item Specification Threadlock and Sealer E0AZ-19554-AA WSK-M2G351-A5 (type II) Removal and Installation 1. Raise and support the vehicle. 2. Carry out the following: ...

    Other materials:

    Assembly
    1. NOTE: One tab that locks the reverse clutch drum into the reverse sun shell may be removed. This is done for balancing purposes. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate serrations for scores or burrs. Minor scores or bu ...

    Removal
    CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation becomes necessary. ...

    Output Shaft and Direct Clutch Cylinder
    Special Tool(s) Compressor, Clutch Spring 307-015 (T65L-77515-A) Protector, Piston Seal 307-080 (T80L-77234-A) Protector, Transmission Direct Clutch Outer Fluid Seal 307-422 Material Item Specification ...