Ford Mustang (1999-2004) Service Manual: Universal Joints

The universal joints are:

  • lubed-for-life design and require no lubrication.
  • equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.

Universal Joints

 

Item Part Number Description
1 4635 Universal joint (U-joint)
2 - Grease seal (part of 4635)
3 - 32 needle bearings (part of 4635)
4 - Thrust washer (part of 4635)
5 - Bearing cup (part of 4635)
6 - Spider (part of 4635)
    Driveshaft (Description and Operation)
      NOTE: All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material. The driveshaft has the following features ...

    Driveshaft (Removal and Installation)
    Material Item Specification Threadlock and Sealer E0AZ-19554-AA WSK-M2G351-A5 (type II) Removal and Installation 1. Raise and support the vehicle. 2. Carry out the following: ...

    Other materials:

    Engine Coolant Temperature (ECT) Sensor - 4.6L (2V)
    Removal 1. Disconnect the battery ground cable. For additional information, refer to Section. 2. Partially drain the cooling system. For additional information, refer to Section. 3. Disconnect the engine coolant temperature (ECT) sensor (12A648) ...

    Removal
    NOTE: This procedure applies to both the LH and RH halfshafts. 1. CAUTION: The vehicle must be on level ground and at curb height. Mark the rear shock absorber relative to the protective sleeve. During installation, raise the suspension to this reference ...

    Master Cylinder Priming - 4.6L
    1. CAUTION: Use only bleed screws on the engine side of the brake master cylinder (2140). The hydro-boost bleed screw, located near the dash on the hydro-booster casting, is for the booster cavity filled with power steering fluid, not brake fluid. ...