Ford Mustang (1999-2004) Service Manual: Universal Joints
The universal joints are:
- lubed-for-life design and require no lubrication.
- equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.
| Item | Part Number | Description |
| 1 | 4635 | Universal joint (U-joint) |
| 2 | - | Grease seal (part of 4635) |
| 3 | - | 32 needle bearings (part of 4635) |
| 4 | - | Thrust washer (part of 4635) |
| 5 | - | Bearing cup (part of 4635) |
| 6 | - | Spider (part of 4635) |
Driveshaft (Description and Operation)
NOTE: All driveshaft assemblies are balanced. If undercoating the
vehicle, protect the driveshaft to
prevent overspray of any undercoating material.
The driveshaft has the following features ...
Driveshaft (Removal and Installation)
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Removal and Installation
1. Raise and support the vehicle.
2. Carry out the following:
...
Other materials:
Release Cable - Clutch
Removal
CAUTION: Whenever the clutch release lever cable (7K553) is
disconnected for any
reason, such as transmission removal, clutch pedal components or clutch
release lever cable
replacement, it is imperative the correct method for installing the clut ...
Pressure Plate Check
1. Check the clutch pressure plate surface for scoring, cracks or
discoloration. Minor scratches or
discoloration should be removed with a fine emery cloth.
2. Measure the flatness of the clutch pressure plate surface with a
straightedge and a feeler
g ...
Installation
All axles
1. Position the ring gear and the differential case. Align the bolt holes by
starting two bolts through
the holes in the differential case and the ring gear. Press the ring gear on the
differential case.
2. Install the bolts.
Apply Stud and Bea ...
