Ford Mustang (1999-2004) Service Manual: Universal Joints

The universal joints are:

  • lubed-for-life design and require no lubrication.
  • equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.

Universal Joints

 

Item Part Number Description
1 4635 Universal joint (U-joint)
2 - Grease seal (part of 4635)
3 - 32 needle bearings (part of 4635)
4 - Thrust washer (part of 4635)
5 - Bearing cup (part of 4635)
6 - Spider (part of 4635)
    Driveshaft (Description and Operation)
      NOTE: All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material. The driveshaft has the following features ...

    Driveshaft (Removal and Installation)
    Material Item Specification Threadlock and Sealer E0AZ-19554-AA WSK-M2G351-A5 (type II) Removal and Installation 1. Raise and support the vehicle. 2. Carry out the following: ...

    Other materials:

    Condenser to Evaporator Line
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a new suction accumulator is not required when repairing the ...

    Piston Inspection
    Special Tool(s) Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur. 1. Clean and inspect the (1) ring lands, (2) skirts, ...

    Axle Assembly
    Removal and Installation 1. CAUTION: The vehicle must be on level ground and at curb height. Mark the rear shock absorbers relative to their protective sleeve. During installation, raise the suspension to this reference mark before tightening the suspens ...