Ford Mustang (1999-2004) Service Manual: Universal Joints
The universal joints are:
- lubed-for-life design and require no lubrication.
- equipped with nylon thrust washers, located at each base of the bearing cup, which control end play, position the needle bearing and improve grease movement.
| Item | Part Number | Description |
| 1 | 4635 | Universal joint (U-joint) |
| 2 | - | Grease seal (part of 4635) |
| 3 | - | 32 needle bearings (part of 4635) |
| 4 | - | Thrust washer (part of 4635) |
| 5 | - | Bearing cup (part of 4635) |
| 6 | - | Spider (part of 4635) |
Driveshaft (Description and Operation)
NOTE: All driveshaft assemblies are balanced. If undercoating the
vehicle, protect the driveshaft to
prevent overspray of any undercoating material.
The driveshaft has the following features ...
Driveshaft (Removal and Installation)
Material
Item
Specification
Threadlock and
Sealer
E0AZ-19554-AA
WSK-M2G351-A5 (type
II)
Removal and Installation
1. Raise and support the vehicle.
2. Carry out the following:
...
Other materials:
Tracing Powder
Tracing powder is used to check both the uniformity of contact and the
tension of a seal against its
sealing surface. These tests are usually done when a suspected air leak/noise
appears to originate
from the seal area or during the alignment and adjustment ...
Inspection and Verification
1. Verify the customer's concern by operating the climate control system
to duplicate the condition.
2. Inspect to determine if one of the following mechanical or electrical
concerns apply:
Visual Inspection Chart
Mechanical
Electrical
...
Weld Nut Repair - Stripped Weld Nut, Restraints
Control
Module (RCM)
WARNING: To avoid accidental deployment and possible personal
injury, the backup
power supply must be depleted before repairing or replacing any front or
side air bag
supplemental restraint system (SRS) components and before servicing,
replacing, ...
