Ford Mustang (1999-2004) Service Manual: Condenser to Evaporator Line

Material

Item Specification
PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B

Removal and Installation

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

1. Recover the refrigerant. For additional information, refer to Section.

2. Remove the air cleaner outlet tube. For additional information, refer to Section.

3. Raise the vehicle. For additional information, refer to Section.

4. Remove the line bracket pin-type retainer.

Condenser to Evaporator Line

5. Lower the vehicle.

6. Remove the nut and disconnect the fitting at the condenser.

  • Discard the O-ring seal.

Condenser to Evaporator Line

7. Disconnect the spring lock coupling at the evaporator core.

  • Discard the O-ring seals.

Condenser to Evaporator Line

8. Remove the condenser to evaporator line.

9. To install, reverse the removal procedure.

  • Install new O-ring seals lubricated in clean PAG oil.
  • Lubricate the refrigerant system with the correct amount of clean PAG oil.

10. Evacuate, leak test and charge the refrigerant system.

 

    Compressor to Condenser Discharge Line - 4.6L
    Material Item Specification PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN- 12-C) WSH-M1C231- B Removal and Installation NOTE: Installation of a ...

    Other materials:

    Torque Converter Impeller to Pump Stator Interference Check
    1. NOTE: Front pump support may remain in front pump support and gear during this test. Position the front pump support with the splines up. 2. Mount the torque converter on the front pump support with the splines on the one-way clutch inner race, engaging t ...

    Anti-Theft - Passive Anti-Theft System (PATS) (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 112 , Anti-Theft for schematic and connector information. Refer to Wiring Diagrams Cell 60 , Instrument Cluster for schematic and connector information. Special Tool(s) 73III Automotive Meter 105-R0057 or equivalen ...

    Timing Drive Components
    Special Tool(s) Compressor, Valve Spring 303-567 (T97P-6565-AH) Holding Tool, Crankshaft 303-448 (T93P-6303-A) Aligner, Camshaft Position 303-557 (T96T-6256-B) ...