Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Pinpoint Tests
PINPOINT TEST A: THE BRAKES PULL OR DRIFT
Test Step
Result / Action to Take
A1 CHECK THE TIRES
YesGO to A2 .
No
CORRECT as necessary.
RETEST for normal
operation.
NOTE: Check tire pressure with the brakes off.
Check tires for u ...
Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear
General Specifications
Torque Specifications
Description
Nm
lb-ft
lb-in
Bolt retaining the differential pinion shaft to the
differential case
30
22
-
Bolt retaining the driveshaft yoke to the pinion flange
112
83
-
...
Driveline Angle
Item
Description
1
Bottom of the frame
2
Engine crankshaft centerline
3
Engine angle
4
Driveshaft and coupling shaft centerline
5
Driveshaft and coupling shaft angle
6
Rear axle pinion centerline ...
