Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Principles of Operation
Power Window Control
NOTE: Battery power and ground must be removed before disconnecting the
GEM connectors to
avoid setting false DTCs.
The driver power window one-touch down operation is controlled by the
generic electronic module
(GEM). This featur ...
Manual transmission
Using the Clutch
Manual transmission vehicles have a starter interlock that prevents
starting the engine unless the clutch pedal is fully pressed.
To start the vehicle:
1. Make sure the parking brake is fully set.
2. Press the clutch pedal to the
floor, then ...
Evaporator Core Housing
Disassembly
1. Remove the evaporator core housing. For additional information, refer to
Evaporator Core
Housing in this section.
2. Remove the foam weather seal.
3. Remove the screws and remove the heater core.
4. Remove the screws and remove the A/C rec ...
