Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Rear Wheel Bearing and Axle Shaft Oil Seal
Special Tool(s)
Adapter for 303-224
205-153 (T80T-4000-W)
Installer, Axle Shaft Bearing
205-124 (T78P-1225-A)
Installer, Rear Axle Oil Seal
205-390 (T97T-1177-B)
Remover, Axle Bearing
205-219 (T85L-1225-AH)
S ...
Reservoir - CIII Pump
Removal
1. Remove the bolts.
2. Disconnect the power steering hoses. Remove the reservoir.
Installation
1. To install, reverse the removal procedure.
2. Fill and leak check the power steering system. ...
Apply Components
There are eight apply components used to drive or hold the planetary
gearset components.
Band-Overdrive
1. The overdrive band holds the reverse clutch drum stationary in fourth gear
and manual
2. This action
causes the reverse sun gear to be h ...
