Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Removal
CAUTION: Suspension fasteners are critical parts because they affect
performance of vital
components and systems and their failure can result in major service expense. A
new part with
the same part number must be installed if installation becomes necessary. ...
Output Shaft and Direct Clutch Cylinder
Special Tool(s)
Compressor, Clutch Spring
307-015 (T65L-77515-A)
Protector, Piston Seal
307-080 (T80L-77234-A)
Protector, Transmission Direct
Clutch Outer Fluid Seal
307-422
Material
Item
Specification
...
Heating and Defrosting
The heating and defrosting system has the following features:
Controls the temperature and, during A/C operation, reduces the relative
humidity of the air
inside the vehicle.
Delivers heated or cooled air to maintain the vehicle interior
temperature an ...
