Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Engine (Assembly)
Special Tool(s)
Guides, Connecting Rod
303-442 (T93P-6136-A)
Installer, Crankshaft Rear Oil
Seal
303-518 (T95P-6701-DH)
Installer, Crankshaft Rear Oil
Seal
303-516 (T95P-6701-BH)
Installer, Crankshaft Re ...
Installation
1. Align the blend door driver to the full heat position.
2. Place the temperature control knob in the full WARM position.
3. Attach the cable drive to the control head.
4. Rotate the knob back and forth from full WARM to full COOL.
5. Check the cable ...
Crankshaft Front Seal
Special Tool(s)
Installer, Front Cover Oil Seal
303-335 (T88T-6701-A)
Installer, Crankshaft Front Oil
Seal
303-474 (T94P-6701-AH)
Remover, Oil Seal
303-409 (T92C-6700-CH)
Material
Removal
1. Remove the crankshaft pulley. ...
