Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Battery (Removal and Installation)
Removal and Installation
WARNING: Batteries normally produce explosive gases which can
cause personal injury.
Therefore, do not allow flames, sparks or lighted substances to come
near the battery. When
charging or working near a battery, always sh ...
Turn Signal and Hazard Lamps
Refer to Wiring Diagrams Cell 90 , Turn/Stop/Hazard Lamps for schematic
and connector information.
Special Tool(s)
73 III Automotive Meter
105-R0057 or equivalent
Inspection and Verification
1. Verify the customer concern.
2. Visually ins ...
Rear Bumper Cover
Removal and Installation
1. Remove the luggage compartment trim panel covers.
2. Remove the seven rear bumper cover nuts.
3. Remove the fuel drain hose.
4. Remove the four bumper cover screws (two each side).
5. Remove the pin-type retainers and the rea ...
