Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Pinpoint Test D: LFC 15/DTC B 1887- Driver Air Bag Circuit Shorted to
Ground
Normal Operation
The restraints control module (RCM) checks for driver air bag circuit
shorts to ground by monitoring the
voltage of circuits 614 (GY/OG) and 615 (GY/WH) at pins 3 and 4. If the RCM
detects a short to
ground on either of these pins, it w ...
Spark Plugs
Special Tool(s)
Remover, Spark Plug Wire
303-106 (T74P-6666A)
Material
Item
Specification
Silicone Brake Caliper Grease
and Dielectric Compound
D7AZ-19A331-A or equivalent
ESE-M1C171-
A
Removal and Installation
CAUTION: ...
Vacuum Control Motor - Air Inlet Duct Door
Removal
1. Remove the instrument panel.
2. Disconnect the vacuum hose.
3. Disconnect the control arm.
4. Remove the vacuum control motor.
Remove the screws.
Installation
1. To install, reverse the removal procedure. ...
