Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer
308-227 (T94P-7657-A)
Holding Fixture
307-0 ...
Inspection and Repair After a Supplemental Restraint
System (SRS) Deployment
WARNING: If the supplemental restraint system (SRS) is being serviced,
the system must
be deactivated and restraint system diagnostic tools must be installed. Refer to
Air Bag
Supplemental Restraint System (SRS) in this section.
The air bag restraint system ...
Handle - Interior Door
Removal
1. Remove the door trim panel (23942). For additional information,
refer to Section.
2. Remove the rivet.
3. Remove the cable clip.
4. Release the cable housing from the interior handle.
5. Release the actuating cable from the interior ha ...
