Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Supercharger Cooling
General Specifications
a - Use the same type coolant that was drained from the cooling system.
Do not mix coolant types.
b - The addition of Motorcraft Cooling System Stop Leak Pellets, VC-6,
darkens Motorcraft Premium
Gold Engine Coolant from yell ...
Spark Plug Wire
Special Tool(s)
Remover, Spark Plug Wire
303-106 (T74P-6666A)
Material
Item
Specification
Silicone Brake Caliper Grease
and Dielectric Compound
D7AZ-19A331-A or equivalent
ESE-M1C171-
A
Removal and Installation
CAUTION: ...
Disc and Pressure Plate - 4.6L (4V) Engine
Special Tool(s)
Clutch Aligner
308-020 (T74P-7137-K)
Material
Item
Specification
Premium Long Life Grease
XG-1-C
ESA-M1C75-B
1. Disconnect the battery ground cable. For additional information, refer to
Section.
2. Remove t ...
