Ford Mustang (1999-2004) Service Manual: Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. Scribe an alignment mark on the sliding sleeve and the hub for assembly reference.
2. Remove the sliding sleeve, then remove the synchronizer struts and the springs.
3. Install the synchronizer struts and the springs.
4. CAUTION: Match the alignment marks made during disassembly. The sleeve and the hub have an extremely close fit. Hold the sleeve and hub square to prevent jamming. Do not force the sleeve onto the hub.
Install the sliding sleeve.
Countershaft Bearing
Special Tool(s)
Remover, Drive Pinion Bearing
Cone
205-D002 (D79L-4621-A) or
equivalent
Installer, Drive Pinion Bearing
Cone
205-011 (T57L-4621-B)
Disassembly and A ...
Gearshift Rail Bushing
Special Tool(s)
Universal Puller Set
303-DS005 (D80L-100-A) or
equivalent
Installer, Shift Rail Bushing
308-244 (T96P-7025-F)
Slide Hammer
100-001 (T50T-100- ...
Other materials:
Removal
CAUTION: Electronic modules are sensitive to static electrical
charges. If exposed to
these charges, damage may result.
1. Remove the driver air bag module. For additional information,
refer to Section.
2. Remove the passenger air bag module. For ...
Trunk release
The remote trunk release button is
located on the center console. Press
the button to unlatch the trunk.
Interior Trunk Control Lockout (Convertible Vehicles Only)
This feature disables the interior trunk control. It helps prevent
unauthorized access to the t ...
Sensor Indicator - Rear
Special Tool(s)
Pinion Bearing Cone Remover
205-D002 (D79P-4621A)
Axle Bearing/Seal Plate
205-090 (T75L-1165-B)
Sensing Ring Replacer
206-041 (T89P-20202-A)
Removal
1. Remove the rear axle shaft bearing.
2. Using the special ...
