Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission - TR3650
General Specifications

Torque Specifications


- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Other materials:
Lamp Switch - Headlamp
Removal
1. Disconnect the battery ground cable.
2. Remove the headlamp switch knob.
1. Pull the headlamp switch knob out.
2. Insert a thin tool into the slot, pull and remove the headlamp switch
knob.
3. Remove the instrument panel cluster fin ...
Shift Point Road Test
This test verifies that the shift control system is operating
correctly.
1. Bring engine and transmission up to normal operating temperature.
2. Operate vehicle with transmission range selector lever in (D)
position.
3. NOTE: Shift speed ranges a ...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. Install a new head gasket on the cylinder block with the sma ...
