Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Other materials:
Assembly
1. Install the valve stem seals.
2. Install the valves and the valve springs.
3. CAUTION: Make sure the tool is seated correctly on the valve spring.
Apply a small
amount of air at a time. This will prevent the tool from shifting and causing
damage to
the ...
Refrigerant Identification Testing
Special Tool(s)
Refrigerant Identifier with Air-
Radicator
198-00003 or equivalent
1. NOTE: An A/C refrigerant analyzer must be used to identify gas
samples taken directly from the
refrigeration system or storage containers prior to recoveri ...
Synchronizers
Disassembly and Assembly
NOTE: This procedure applies to all synchronizer assemblies.
1. NOTE: Synchronizer components are not interchangeable. During
disassembly, mark each
individual synchronizer for assembly. Synchronizer hubs and sleeves are a
selected a ...
