Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Other materials:
Fuel cut-off switch
WARNING: Failure to inspect and if necessary repair fuel leaks
after a collision may increase the risk of fire and serious injury.
Ford Motor Company recommends that the fuel system be inspected by
an authorized dealer after any collision.
In the event of a m ...
Throttle Position (TP) Sensor
Removal
NOTE: The 3.8L engine is shown; the 4.6L (2V) is similar.
1. Disconnect the battery ground cable. For additional information,
refer to Section.
2. Remove the throttle position (TP) sensor.
Disconnect the connector.
Remove the screws, ...
Assembly
1. Lubricate all components with the recommended transmission fluid when
reassembling.
2. Using the special tools, press the output shaft front bearing on the output
shaft.
3. Install the third gear bearing.
Apply petroleum jelly to the bearing.
4. I ...
