Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Other materials:
Inspection and Verification
NOTE: A new instrument cluster must be reconfigured.
NOTE: The instrument panel dimmer switch is a part of the headlamp
switch.
1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
Visual Inspection Chart
Electric ...
Exhaust Gas Recirculation (EGR) Valve - Cobra
Removal and Installation
1. Disconnect the accelerator cable and the speed control cable.
2. Remove the accelerator cable bracket bolts.
3. Release the clip and position the accelerator cable bracket and the cables
aside.
4. Disconnect the electrical c ...
Removal
CAUTION: Since the engine is not free-wheeling, timing procedures must
be followed
exactly or piston and valve damage can occur.
1. Remove the engine front cover. For additional information, refer to Engine
Front Cover in this
section.
2. Remove the cranksh ...
