Ford Mustang (1999-2004) Service Manual: Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
- Manual Transmission
- Bearings - Inspection
- Seal
- Output Shaft Speed (OSS) Sensor
- Transmission (Removal)
- Transmission (Disassembly)
- Input Shaft and Bearing
- Output Shaft
- Countershaft Bearing
- Synchronizers
- Gearshift Rail Bushing
- Gearshift Rail and Fork
- Transmission (Assembly)
Transmission (Assembly)
Special Tool(s)
Dial Indicator with Bracketry
100-002 (TOOL-4201-C) or
Equivalent
Gauge, Clutch Housing
308-021 (T75L-4201-A)
Extension Housing Seal
Replacer ...
Manual Transmission
The TR3650 five-speed manual transmission features the following:
The fifth speed gear functions as an overdrive gear.
The forward gears are synchronized and helical cut.
The reverse gear oper ...
Other materials:
Pump - CII
Special Tool(s)
Teflon Seal Replacer Set
211D027 (D90P-3517-A) or
equivalent
Removal and Installation
1. Disconnect the power steering hose. Remove and discard the seal ring.
2. Disconnect the power steering hose.
3. Remove the pulley.
...
Installation
1. Install the bearing, snap ring, hub and dust shield. For additional
information, refer to Wheel
Hub-Cobra in this section.
2. Install the knuckle.
1. Position the knuckle on the lower suspension arm and bushing.
2. Install a new bolt and a new nut. Do ...
Pinpoint Tests
CAUTION: Before removing and installing the GEM or its connectors,
disconnect the battery. Failure to follow this caution will
result in the GEM storing many erroneous DTCs and
may result in the GEM exhibiting erratic operation after installation.
CAUTI ...
