Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Exhaust Manifold - Inspection

Bearing -Inspection

1. Inspect bearings for the following defects. Possible causes are shown:

1. Cratering - fatigue failure.

2. Spot polishing - incorrect seating.

3. Imbedded dirt engine oil.

4. Scratching - dirty engine oil.

5. Base exposed - poor lubrication.

6. Both edges worn - journal damaged.

7. One edge worn - journal tapered or bearing not seated.

Exhaust Manifold - Inspection

 

    Spark Plug - Inspection
    1. Inspect the spark plug for a bridged gap. Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling. Clean the spark plug. 2. Ch ...

    Engine - 3.8L
    General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to th ...

    Other materials:

    Key Programming - Additional Key With One Programmed Key
    Special Tool(s) Worldwide Diagnostic System (WDS) 418-F224, New Generation STAR (NGS) Tester 418-F052, or equivalent diagnostic tool NOTE: This procedure is used when a customer needs to have an additional key programmed into the veh ...

    Brake Disc Machining
    Special Tool(s) Gauge, Clutch Housing 308-021 (T75L-4201-A) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equiv ...

    Wheel Studs
    Removal 1. Remove the wheel hub (1104). For additional information, refer to Wheel Hub and Bearing in this section. 2. Using a press, remove the wheel stud (1107) from the wheel hub. Installation 1. Using a press, install a new wheel stud. 2. Install the w ...