Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Exhaust Manifold - Inspection

Bearing -Inspection

1. Inspect bearings for the following defects. Possible causes are shown:

1. Cratering - fatigue failure.

2. Spot polishing - incorrect seating.

3. Imbedded dirt engine oil.

4. Scratching - dirty engine oil.

5. Base exposed - poor lubrication.

6. Both edges worn - journal damaged.

7. One edge worn - journal tapered or bearing not seated.

Exhaust Manifold - Inspection

 

    Spark Plug - Inspection
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    Engine - 3.8L
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    Other materials:

    Halfshaft Joint
    Special Tool(s) Driver 205-199 (T83T-3132-A1) Hub Bearing Cup Replacer 205-147 (T80T-4000-P) Sensing Ring Replacer 206-041 (T89P-20202-A) Disassembly 1. CAUTION: Do not disassemble the halfshaft assembly. Install a new assem ...

    Transmission (Disassembly)
    Special Tool(s) Bearing Puller 205-D064 (D84L-1123-A) or Equivalent Front Hub Tool 204-069 (T81P-1104-C) Holding Fixture 307-003 (T57L-500-B) Impact Slide Hammer 100-001 (T50T-100-A) Puller ...

    Countershaft Bearing
    Special Tool(s) Bearing Replacer 308-061 (T77J-7025-L) Front Bearing Replacer 308-062 (T77J-7025-M) Mainshaft Front Bearing Replacer 308-081 (T82T-7003-DH) Pinion Bearing Cone Remover 205-D002 (D79L-4621 ...