Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.

Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Timing Drive Components
Special Tool(s)
Compressor, Valve Spring
303-567 (T97P-6565-AH)
Holding Tool, Crankshaft
303-448 (T93P-6303-A)
Aligner, Camshaft Position
303-557 (T96T-6256-B)
...
Principles of Operation
Key-In-Ignition Warning Chime
The key-in-ignition warning chime activates when the generic
electronic module (GEM) detects the
ignition switch circuits are in the OFF or ACC states and when the GEM
detects the driver door is ajar
from the driver do ...
Assembly
1. Using the special tool, install the front pump seal assembly.
2. Install the clutch piston seals.
1. Install the intermediate clutch piston outer seal.
2. Install the intermediate clutch piston inner seal.
3. NOTE: Coat the intermediate clutch pist ...

