Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.

Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Trim Panel - Upper Quarter
Special Tool(s)
Safety Belt Bolt Bit
501-010 (T77L-2100-A)
Removal and Installation
1. Remove the rear seat cushion.
2. Using the special tool, remove the rear safety belt anchor bolt.
3. Remove the screw and the coat hook.
4. Open the ...
Camshaft Journal - Clearance, Plastigage Method
Special Tool(s)
Plastigage
303-D031 (D81L-6002-B) or
equivalent
NOTE: The camshaft journals must meet specifications before checking
camshaft journal clearance.
1. Remove the camshaft bearing cap and lay Plastigage across the surface. Refer ...
Diagnosis By Symptom
Special Tool(s)
Transmission Fluid Pressure
Gauge
307-004 (T57L-77820-A)
Air Test Plate, Transmission
307-246 (T92P-7006-A)
Breakout Box, EEC-V Control
System
418-049 (T94L-50-EEC-V) or
equivalent
MLP- ...

