Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection

Special Tool(s)

Straight Edge 303-D039 (D83L-4201-A) or equivalent

1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Exhaust Manifold - Inspection

Bearing -Inspection

1. Inspect bearings for the following defects. Possible causes are shown:

1. Cratering - fatigue failure.

2. Spot polishing - incorrect seating.

3. Imbedded dirt engine oil.

4. Scratching - dirty engine oil.

5. Base exposed - poor lubrication.

6. Both edges worn - journal damaged.

7. One edge worn - journal tapered or bearing not seated.

Exhaust Manifold - Inspection

 

    Spark Plug - Inspection
    1. Inspect the spark plug for a bridged gap. Check for deposit build-up closing the gap between the electrodes. Deposits are caused by oil or carbon fouling. Clean the spark plug. 2. Ch ...

    Engine - 3.8L
    General Specifications a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50 pounds) load and tappet filled with leak-down fluid. Torque Specifications a - Refer to th ...

    Other materials:

    Assembly
    1. NOTE: Lubricate direct clutch piston inner seal and seal protector with petroleum jelly. Using the special tool, install the inner piston seal. Install the seal with sealing lip facing down. 2. Install the clutch piston outer seal so that when the pis ...

    Axle
    Special Tool(s) 2-Jaw Puller 205-D072 (D97L-4221-A) or equivalent Adapter for 205-S127 205-105 (T76P-4020-A3) Bearing Preload Tool 205-395 (T93P-4220-A) Plate, Bearing/Oil Seal 205-090 (T75L-1165-B) Gauge, ...

    Engine Coolant Temperature (ECT) Sensor - Cobra
    Material Item Specification Pipe Sealant with Teflon D8AZ-19554-A WSK-M2G350-A2 Removal and Installation 1. Partially drain the engine cooling system. For additional information, refer to Section. 2. Disconnect the engine coolant te ...