Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
|
|
Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.

Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.

Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Valve Springs
Special Tool(s)
Compressor, Valve Spring
303-163 (T81P-6513-A)
Material
Removal
1. Remove the LH and the RH valve covers. For additional information,
refer to Valve Cover-LH
and Valve Cover RH in this section.
2. Rotate the crankshaft un ...
Driveline System - General Information
Driveline Angles @ Curb Specifications
All driveshaft and pinion angles point downward.
General Specifications
a: Service refill capacities are determined by filling the axle 6.3 mm (0.25
in [1/4 in]) to 14.3 mm (0.57 in
[5/16 in]) below the bottom of the ...
Differential Pressure Feedback Exhaust Gas Recirculation
(EGR) System
Removal and Installation
1. NOTE: The 4.6L (2V) is shown. The 4.6L (4V) and 3.8L are
similar.
NOTE: Bolts may be used in place of nuts on some applications.
Remove the differential pressure feedback EGR.
1. Disconnect the connector.
2. Remove the ...

