Ford Mustang (1999-2004) Service Manual: Exhaust Manifold - Inspection
Special Tool(s)
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Straight Edge 303-D039 (D83L-4201-A) or equivalent |
1. Place a straight edge across the exhaust manifold flanges and check for warping with a feeler gauge.
Bearing -Inspection
1. Inspect bearings for the following defects. Possible causes are shown:
1. Cratering - fatigue failure.
2. Spot polishing - incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn - journal damaged.
7. One edge worn - journal tapered or bearing not seated.
Spark Plug - Inspection
1. Inspect the spark plug for a bridged gap.
Check for deposit build-up closing the gap between the electrodes.
Deposits are caused
by oil or carbon fouling.
Clean the spark plug.
2. Ch ...
Engine - 3.8L
General Specifications
a - 20-200 seconds to leakdown 3.18 mm (0.125 in) with 225 Newtons (50
pounds) load and tappet filled
with leak-down fluid.
Torque Specifications
a - Refer to th ...
Other materials:
Vacuum Control Motor - Air Damper Door
Removal
1. Remove the instrument panel. For additional information, refer to Section.
2. Disconnect the vacuum hose.
3. Remove the vacuum control motor.
1. Remove the steel clip.
2. Loosen the nuts.
Installation
1. To install, reverse the removal proc ...
Water Bypass Hose - 3.8L
Removal and Installation
1. Drain the engine coolant. For additional information, refer to Cooling
System Draining, Filling
and Bleeding in this section.
2. Remove the bypass hose.
3. To install, reverse the removal procedure.
4. Fill and bleed the co ...
Visual Inspection Chart
Mechanical
Electrical
Low brake fluid
Anti-lock brake sensor
Anti-lock brake sensor indicator
Base brake system
Wheel bearings
Central junction box (CJB) Fuse:
5 (15A)
15 (10A)
29 (15 ...
