Ford Mustang (1999-2004) Service Manual: Fuel Vapor Control Tube Assembly Valve
Removal and Installation
1. Remove the fuel tank. For additional information, refer to Section.
2. Remove the retainers.
3. NOTE: The fuel vapor vent valve, fuel vapor control valve and the in-line fuel tank pressure sensor are repaired as a fuel vapor control valve tube assembly.
NOTE: It may be necessary to lubricate the fuel vapor control valve tube assembly grommets with ESE-M00B144-B Merpol or equivalent to assist in the removal procedure.
Remove the fuel vapor control valve tube assembly.
1. Loosen the fuel vapor vent valve.
2. Loosen the fuel vapor control valve.
3. Remove the fuel vapor control valve tube assembly.
4. NOTE: Lubricate all O-ring seals with MERPOL O-Ring Seal Lubricant or equivalent meeting Ford specification ESE-M99B144-B.
NOTE: New grommets are necessary when the fuel vapor control valve tube assembly is removed.
To install, reverse the removal procedure.
- Leak test the system. For additional information, refer to Evaporative Emission System Leak Test in this section.
- Carry out the evaporative emission repair verification drive cycle. For additional information, refer to Evaporative Emission Repair Verification Drive Cycle in this section.
Fuel Tank Pressure Sensor
Removal and Installation
1. NOTE: The in-line fuel tank pressure sensor is repaired along with the fuel vapor vent valve and the fuel vapor control valve as a fuel vapor control valve tube assembly.
For removal and installation of the fuel vapor control valve, refer to Fuel Vapor Control Tube Assembly Valve in this section.
Evaporative Emission Canister Purge Valve
Removal and Installation
1. WARNING: The evaporative emission system contains fuel vapor
and condensed
fuel vapor. Although not in large quantities, it still presents the
danger of explosion ...
Evaporative Emission Test Port
Removal and Installation
1. Disconnect the pin-type retainer.
2. Raise and support the vehicle. For additional information, refer to
Section.
3. Remove the RH front wheel. For additional informa ...
Other materials:
Disc Check
Special Tool(s)
Brake/Automobile Brake Drum
System with Vacuum
164-R3622 or equivalent
Dial Indicator/Magnetic Base
100-D002 (D78P-4201-B) or
equivalent
WARNING: Dust and dirt present on wheel brake and clutch assemblies may
...
Assembly
1. Lubricate the differential side gear thrust washers and the differential
side gear journals, and
assemble the washers to the gears.
Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or
equivalent
meeting Ford specification WSL-M2C192-A ...
Valve Cover RH
Removal and Installation
1. Remove the throttle body. For additional information, refer to
Section.
2. Disconnect the crankcase vent hose.
3. Remove the differential feedback exhaust gas recirculation (EGR) system
vacuum hoses and
the bracket bolts. Po ...