Ford Mustang (1999-2004) Service Manual: Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when removing the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matched set and should not be interchanged.
Measure the piston pin bore diameter in two directions on each side. Verify the diameter is within specification.
- If out of specification, install new components as necessary.
Piston -Diameter
1. Measure the piston diameter 90 degrees from the piston pin at the point indicated.
- If out of specification, install new components as necessary.
Piston -to Cylinder Bore Clearance
1. Subtract the piston diameter from the cylinder bore diameter to find the piston-to-cylinder bore clearance.
Piston Inspection
Special Tool(s) Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can o ...Piston - Selection
NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston. 1. Select a piston size based on the cylinder bore. 2. NOTE: For precision fit, new ...Other materials:
Principles of Operation
Battery Saver
The battery saver feature provides automatic shut-off of power to demand
and courtesy lamp circuitry.
When the generic electronic module (GEM) detects the ignition switch
circuits are in the key OFF or
removed ignition key positions, powe ...
Using MyKey with remote start systems
MyKey is not compatible with non-Ford-approved aftermarket remote
start systems. If you choose to install a remote start system, please see
your Ford authorized dealer for a Ford-approved remote start system.
Vehicles With Ford-approved Aftermarket Remote Sta ...
Symptom Chart
NOTE: New speed control diagnostic software is available in Version 12
or higher for the diagnostic
tool. When using this software, it is necessary to use Next Generation Speed
Control Adapter 007-
00586 with the diagnostic tool.
NOTE: Refer to the Wiring Di ...