Ford Mustang (1999-2004) Service Manual: Piston Inspection
Special Tool(s)
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Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent |
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
- Make sure the oil ring holes are clean.
Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two
directions perpendicular to one
another at each end of the connecting rod journal. The difference in the
measurements from
one e ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Other materials:
Removal
1. Remove the center instrument panel register.
2. Remove the screws.
3. Disconnect the connectors.
4. Using the special tool, disconnect the temperature control cable from the
control head.
5. Remove the nuts and disconnect the vacuum connector.
...
Lamp Switch - Headlamp
Removal
1. Disconnect the battery ground cable.
2. Remove the headlamp switch knob.
1. Pull the headlamp switch knob out.
2. Insert a thin tool into the slot, pull and remove the headlamp switch
knob.
3. Remove the instrument panel cluster fin ...
Road Test
Verify the customer concern by carrying out a road test on a smooth road. If
any vibrations are
apparent.
To maximize tire performance, inspect for signs of incorrect inflation and
uneven wear, which may
indicate a need for balancing, rotation, or front susp ...
