Ford Mustang (1999-2004) Service Manual: Piston Inspection
Special Tool(s)
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Scraper, Piston Ring Groove 303-D033 (D81L-6002-D) or equivalent |
CAUTION: Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
1. Clean and inspect the (1) ring lands, (2) skirts, (3) pin bosses, and the (4) tops of the pistons. If wear marks, scores or glazing is found on the piston skirt, check for a bent or twisted connecting rod.
2. Use the Piston Ring Groove Scraper to clean the piston ring grooves.
- Make sure the oil ring holes are clean.
Crankshaft - Connecting Rod Journal Taper, Out of Round
1. Measure the crankshaft connecting rod journal diameters in two
directions perpendicular to one
another at each end of the connecting rod journal. The difference in the
measurements from
one e ...
Piston - Pin to Bore Diameter
1. WARNING: Cover the end of the pin bore with a hand or shop rag when
removing
the retainer ring, since it has a tendency to spring out. Wear eye protection.
NOTE: Piston and piston pins are a matc ...
Other materials:
Special Operating Condition Requirements
When towing a trailer or using a camper or car-top carrier:
Change engine oil and install a new oil filter every 4,800 km (3,000
miles) or 3 months.
Change transfer case fluid every 96,000 km (60,000 miles).
Change manual transmission fluid as required.
...
Temporary mobility kit
Note: The temporary mobility kit sealant compound in the canister is
to
be used for one tire only. See your Ford authorized dealer for additional
replacement sealant canisters.
The kit is located in the spare tire well in the trunk. The kit consists of
an ai ...
Horn (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 44 , Horns/Cigar Lighter for schematic
and connector information.
Special Tool(s)
73 Digital Multimeter or
equivalent
105-R0051
Inspection and Verification
1. Verify the customer concern by operating the h ...
