Ford Mustang (1999-2004) Service Manual: Removal
1. Disconnect the battery negative cable.
2. Drain the engine cooling system.
3. Remove the LH exhaust manifold. For additional information, refer to Exhaust Manifold-LH in this section.
4. Remove the lower intake manifold. For additional information, refer to Lower Intake Manifold in this section.
5. Remove the push rods. For additional information, refer to Push Rod in this section.
6. Remove the drive belt.
7. Using the special tool, remove the power steering pump pulley.
8. Remove the power steering pump bracket.
9. Remove the generator bracket.
10. Remove the three exhaust manifold studs.
11. NOTE: Discard the cylinder head gasket.
NOTE: Record the location of the long bolts and the short bolts.
Remove the cylinder head. Discard the cylinder head bolts.
Cylinder Head LH
Special Tool(s)
Remover, Power Steering
Pump Pulley
211-016 (T69L-10300-B)
Installer, Power Steering Pump
Pulley
211-009
Material
...
Installation
NOTE: Do not use a fiber disc to clean the surfaces. Fibers from
the disc can get into the oil pan and
oil and clog the oil bypass valve.
1. Clean and inspect the cylinder head for flatness.
2. ...
Other materials:
Inspection and Verification
WARNING: Batteries contain sulfuric acid. Avoid contact with
skin, eyes, or clothing.
Also, shield your eyes when working near batteries to protect against
possible splashing of the
acid solution. In case of acid contact with skin or eyes, flush
...
Inspection and Verification
1. Verify the customer concern.
2. Visually inspect for obvious signs of electrical damage.
Visual Inspection Chart
Electrical
Central junction box (CJB) Fuse 31 (5A)
Damaged wiring harness
Loose or corroded connections
...
Assembly
Initial assembly
1. Coat the new differential drive pinion bearing cup(s) with lubricant.
Use SAE 75W-140 High Performance Rear Axle Lubricant F1TZ-19580-B or
equivalent
meeting Ford specification WSL-M2C192-A.
2. Using the special tool, install the diff ...
