Ford Mustang (1999-2004) Service Manual: Removal
1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.
2. Disconnect the vacuum hoses from the differential pressure feedback EGR system.
3. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.
4. Disconnect the vacuum hoses from the EGR vacuum regulator solenoid.
5. Remove the vacuum accessory bracket mounting nut.
6. Remove the mounting bolts and the vacuum accessory bracket.
7. Remove the actuator mounting bolts.
8. Align the actuator rod with the slot in the actuator linkage, and remove the actuator.
Installation
1. CAUTION: The actuator adjustment tool included with the
replacement actuator kit
must be used when installing the supercharger bypass vacuum actuator.
Failure to
correctly adjust the actu ...
Other materials:
Vibrate Software
Vibrate Software (Rotunda tool number 215-00003) is a diagnostic aid which
will assist in pinpointing
the source of unacceptable vibrations. The engine's crankshaft is the point of
reference for vibration
diagnosis. Every rotating component will have an angu ...
Thermostat - 3.8L
Material
Item
Specification
Gasket Adhesive
TA-6 or equivalent
WSS-M2G408-
A
Motorcraft Premium Gold
Engine Coolant
VC-7-A (in Oregon VC-7-B)
(yellow color)
WSS-M97B51-
A1
Removal and Installation
1. Drain the engine cool ...
Assembly
1. Inspect the clutch cylinder thrust surfaces, piston bore and clutch plate
serrations for scores or
burrs. Minor scores or burrs may be removed with crocus cloth. Install a new
clutch cylinder if
badly scored or damaged.
2. Check the fluid passage in the ...
