Ford Mustang (1999-2004) Service Manual: Removal

1. Disconnect the electrical connectors from the EGR vacuum regulator solenoid, the supercharger bypass vacuum solenoid, and the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

2. Disconnect the vacuum hoses from the differential pressure feedback EGR system.

Supercharger Bypass Vacuum Solenoid -Actuator

3. Disconnect the vacuum hoses from the supercharger bypass vacuum solenoid, and the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

4. Disconnect the vacuum hoses from the EGR vacuum regulator solenoid.

Supercharger Bypass Vacuum Solenoid -Actuator

5. Remove the vacuum accessory bracket mounting nut.

Supercharger Bypass Vacuum Solenoid -Actuator

6. Remove the mounting bolts and the vacuum accessory bracket.

Supercharger Bypass Vacuum Solenoid -Actuator

7. Remove the actuator mounting bolts.

Supercharger Bypass Vacuum Solenoid -Actuator

8. Align the actuator rod with the slot in the actuator linkage, and remove the actuator.

Supercharger Bypass Vacuum Solenoid -Actuator

    Installation
    1. CAUTION: The actuator adjustment tool included with the replacement actuator kit must be used when installing the supercharger bypass vacuum actuator. Failure to correctly adjust the actu ...

    Other materials:

    Tracer Dye Leak Detection
    Special Tool(s) 120 Watt 110 Volt UV Lamp 20C 164-R0721 or equivalent NOTE: Ford Motor Company vehicles are produced with a permanent leak tracer dye incorporated into the A/C system. The location of leaks can be pinpointed by the bright ye ...

    Installation
    1. CAUTION: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material. Do not install contaminated pads. NOTE: Install all hardware supplied with pad kits. Install the pads. 1. Install the new pad slippers. ...

    Sensing system
    WARNING: To help avoid personal injury, please read and understand the limitations of the system as contained in this section. Sensing is only an aid for some (generally large and fixed) objects when moving in reverse on a flat surface at parking speeds. Traf ...