Ford Mustang (1999-2004) Service Manual: Air Distribution
NOTE: The air distribution system of this vehicle cannot be equipped with a cabin air filter.
There are two sources of air available to the air distribution system:
- outside air
- recirculated air
Recirculated air is only used during MAX A/C.
Air distribution within the vehicle is determined by the function selector switch position. Airflow control doors are used to direct airflow within the air plenum chamber. Vacuum control motors (18A318) are used to position these airflow control doors. Refer to Section for a description and operation of each of the system functions.
The air distribution system is designed to provide airflow from the defrost nozzle when no vacuum is applied to any of the vacuum control motors. This is done to prevent a situation where defrost cannot be obtained due to a system vacuum leak.
Air enters the passenger compartment from the:
- instrument panel A/C register (19893).
- heater outlet floor duct (18C433).
- windshield defroster hose nozzle (18490).
- side window demisters.
Passenger compartment air is exhausted from the vehicle through open windows or body air vents.
Instrument Panel Registers
There are A/C registers on the left and right sides of the instrument panel and in the center instrument panel finish panel.
The LH and RH A/C registers are only serviceable as assemblies.
The center A/C registers are not serviceable as assemblies. The registers are installed with the instrument panel center finish panel assembly.
Component Locations



Air Distribution and Filtering
Torque Specifications
...
Register - LH
Removal
1. Remove the instrument panel steering column cover bolts.
2. Unsnap and remove the instrument panel steering column cover.
3. Remove the bolts and the steering column reinforcement.
4. ...
Other materials:
Cleaning products
For best results, use the following products or products of equivalent
quality:
Motorcraft Bug and Tar Remover (ZC-42)
Motorcraft Custom Bright Metal Cleaner (ZC-15)
Motorcraft Detail Wash (ZC-3-A)
Motorcraft Dusting Cloth (ZC-24)
Motorcraft Engine Shampoo and ...
Battery and Cables
Vehicles are equipped with a 12 volt maintenance-free battery that
contains a built-in hydrometer. The
hydrometer eye indication is as follows:
A green dot means the battery is OK.
A yellow dot, red dot, or when the green dot is not visible,
...
Installing child seats
Child Seats
Use a child safety seat (sometimes
called an infant carrier, convertible
seat, or toddler seat) for infants,
toddlers or children weighing
40 pounds (18 kilograms) or less
(generally age four or younger).
Using Lap and Shoulder Belts
WARNING: Airb ...
