Ford Mustang (1999-2004) Service Manual: Air Distribution
NOTE: The air distribution system of this vehicle cannot be equipped with a cabin air filter.
There are two sources of air available to the air distribution system:
- outside air
- recirculated air
Recirculated air is only used during MAX A/C.
Air distribution within the vehicle is determined by the function selector switch position. Airflow control doors are used to direct airflow within the air plenum chamber. Vacuum control motors (18A318) are used to position these airflow control doors. Refer to Section for a description and operation of each of the system functions.
The air distribution system is designed to provide airflow from the defrost nozzle when no vacuum is applied to any of the vacuum control motors. This is done to prevent a situation where defrost cannot be obtained due to a system vacuum leak.
Air enters the passenger compartment from the:
- instrument panel A/C register (19893).
- heater outlet floor duct (18C433).
- windshield defroster hose nozzle (18490).
- side window demisters.
Passenger compartment air is exhausted from the vehicle through open windows or body air vents.
Instrument Panel Registers
There are A/C registers on the left and right sides of the instrument panel and in the center instrument panel finish panel.
The LH and RH A/C registers are only serviceable as assemblies.
The center A/C registers are not serviceable as assemblies. The registers are installed with the instrument panel center finish panel assembly.
Component Locations



Air Distribution and Filtering
Torque Specifications
...
Register - LH
Removal
1. Remove the instrument panel steering column cover bolts.
2. Unsnap and remove the instrument panel steering column cover.
3. Remove the bolts and the steering column reinforcement.
4. ...
Other materials:
Entertainment System - General Information
Audio System (Diagnosis and Testing)
Refer to Wiring Diagrams Cell 130 , Radio for schematic and connector
information.
Special Tool(s)
73III Automotive Meter
105-R0057 or equivalent
Inspection and Verification
1. Verify the customer con ...
Valve - Seat Inspection
Valve and Seat Refacing Measurements
CAUTION: After grinding valves or valve seats, check valve
clearance.
1. Check the valve head and seat.
Check valve angles.
Check margin width.
Refer to the appropriate section in Group 303 for the procedure.
...
Engine coolant check
Checking the Engine Coolant
The concentration and level of engine coolant should be checked at the
intervals listed in Scheduled Maintenance Information.
Note: Make sure that the level is at the FULL COLD level or within the
COLD FILL RANGE in the coolant res ...
