Ford Mustang (1999-2004) Service Manual: Assembly
1. Install the new O-ring.

2. Assemble the gear shifter forks.
1. Install the gear shift plate into the gear shifter fork.
2. Install the gear shift fork inserts.

3. NOTE: Position the narrow side of the C-shaped gear selector interlock sleeve in the case cover slot. Position the roll pin hole in the selector body toward the rear of the cover.
Install the gear selector interlock sleeve and the selector body as an assembly.

4. Lubricate the main shift control shaft with petroleum jelly.
5. NOTE: The 1-2 gear shifter fork is the larger shifter fork. The gear shifter fork offset lever must face the cover. Position the gear shift plate attached to the 3-4 gear shifter fork under the gear shift plate attached to the 1-2 gear shifter fork.
Position the gear shifter forks and the main shift control shaft in the cover.
- Slide the shaft through the cover and shift the components until the shaft stops against the cover.

6. CAUTION: Install the pin slightly below the selector body surface. Failure to countersink the pin may result in interference between the pin and the gear selector interlock sleeve during shifts.
NOTE: The flat on the main shift control shaft must face upward.
Install the pin.

Disassembly
1. NOTE: Mark the position of each gear shifter fork (7230).
Place the gear shift plates (7N232) and the gear selector interlock sleeve
(7K201) in the neutral
position to center the gear shift pl ...
Input Shaft and Bearing
Special Tool(s)
Input Shaft Seal Replacer
308-220 (T94P-7025-AH)
Pinion Bearing Cone Remover
205-D002 (D79L-4621-A) or
Equivalent
Disassembly
1. Using the special tool ...
Other materials:
Transmission (REMOVAL)
Special Tool(s)
Retainer, Torque Converter
307-346 (T97T-7902-A)
CAUTION: Whenever a transmission has been disassembled to install new
parts the
transmission fluid cooler tubes must be cleaned and backflushed. Use a suitable
torque
converter/ ...
Exhaust Manifold to Exhaust Gas Recirculation (EGR)
Valve Tube - Mach I
Removal
1. Remove the air intake scoop. For additional information, refer to
Section.
2. Disconnect the exhaust gas recirculation (EGR) tube from the EGR valve.
3. With the vehicle in NEUTRAL, position it on a hoist.
4. Disconnect the EGR tube from th ...
Spark Plug
Removal
1. Remove the ignition coil on plug. For additional information, refer to
Ignition Coil-Coil On Plug
in this section.
2. NOTE: Use compressed air to remove any foreign material from the
spark plug well before
removing the spark plugs (12405).
...
