Ford Mustang (1999-2004) Service Manual: Assembly

1. Install the valve stem seals.

Engine

2. Install the valves and the valve springs.

3. CAUTION: Make sure the tool is seated correctly on the valve spring. Apply a small amount of air at a time. This will prevent the tool from shifting and causing damage to the cylinder head.

Install the air-operated spring compressor on the cylinder head.

Engine

4. Compress the valve spring compressor and install the key on the valves.

Engine

5. NOTE: LH is shown, RH is similar.

Install the camshafts.

  • Lubricate the camshafts with clean engine oil.

Engine

6. Install the camshaft bearing cap assemblies.

Engine

7. Install the hydraulic lash adjusters.

Engine

8. Install the roller followers.

1. Install the special tool on the valve spring.

2. Compress the spring and install the roller follower.

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9. Repeat the previous step for the remaining roller followers.

10. NOTE: LH tensioner is shown, RH tensioner is similar.

Install the tensioner.

Engine

11. CAUTION: Timing marks must be at 12 o'clock and indexed at 6 o'clock.

Install the camshaft sprockets and the chain as an assembly.

Engine

12. Install the special tool.

Engine

13. Install the camshaft spacer, washer and bolt, and hand-tighten the bolt.

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14. Install the camshaft sprocket, washer and bolt, and hand-tighten the bolt.

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15. Tighten the bolts in two stages:

  • Stage 1: Tighten to 40 Nm (30 lb-ft).
  • Stage 2: Tighten and additional 90 degrees.

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16. Remove the special tool.

Engine

    Disassembly
    1. CAUTION: Do not place the cylinder head flat on the bench; the valves will bend. CAUTION: Before disassembly begins, mark the valve position on the face of each valve being removed. The valves mu ...

    Piston - Pin Connecting Rod, Floating Pin
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Engine Oil XO-5W20-QSP WSS-M2C153- H Disassembly 1. Remove the clips. 2. Remove the piston pin from the piston ...

    Other materials:

    Disassembly
    1. Remove the differential assembly from the differential housing. For additional information, refer to Differential Case in this section. 2. Remove the bolts. 3. CAUTION: Do not damage the threads in the bolt holes. Insert a punch in the bolt holes and d ...

    Subwoofer Amplifier - Mach 1000
    Removal and Installation 1. Remove the subwoofer assembly. 1. Remove the two attaching nuts. 2. Remove the screw. 3. Disconnect the electrical connectors. 2. Remove the subwoofer amplifiers. Remove the bracket-to-body attaching nuts. ...

    Retractor - Front Seat Safety Belt, Convertible
    Special Tool(s) Torx Bit, Safety Belt Bolt 501-010 (T77L-2100-A) Removal 1. Remove the quarter trim panel (31012). For additional information, refer to Section. 2. Remove the nut and bolts and safety belt retractor. Installation NOTE: Make ...