Ford Mustang (1999-2004) Service Manual: Assembly

1. Install the valve stem seals.

Engine

2. Install the valves and the valve springs.

3. CAUTION: Make sure the tool is seated correctly on the valve spring. Apply a small amount of air at a time. This will prevent the tool from shifting and causing damage to the cylinder head.

Install the air-operated spring compressor on the cylinder head.

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4. Compress the valve spring compressor and install the key on the valves.

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5. NOTE: LH is shown, RH is similar.

Install the camshafts.

  • Lubricate the camshafts with clean engine oil.

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6. Install the camshaft bearing cap assemblies.

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7. Install the hydraulic lash adjusters.

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8. Install the roller followers.

1. Install the special tool on the valve spring.

2. Compress the spring and install the roller follower.

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9. Repeat the previous step for the remaining roller followers.

10. NOTE: LH tensioner is shown, RH tensioner is similar.

Install the tensioner.

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11. CAUTION: Timing marks must be at 12 o'clock and indexed at 6 o'clock.

Install the camshaft sprockets and the chain as an assembly.

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12. Install the special tool.

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13. Install the camshaft spacer, washer and bolt, and hand-tighten the bolt.

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14. Install the camshaft sprocket, washer and bolt, and hand-tighten the bolt.

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15. Tighten the bolts in two stages:

  • Stage 1: Tighten to 40 Nm (30 lb-ft).
  • Stage 2: Tighten and additional 90 degrees.

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16. Remove the special tool.

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    Disassembly
    1. CAUTION: Do not place the cylinder head flat on the bench; the valves will bend. CAUTION: Before disassembly begins, mark the valve position on the face of each valve being removed. The valves mu ...

    Piston - Pin Connecting Rod, Floating Pin
    Material Item Specification SAE 5W-20 Premium Synthetic Blend Engine Oil XO-5W20-QSP WSS-M2C153- H Disassembly 1. Remove the clips. 2. Remove the piston pin from the piston ...

    Other materials:

    Cooler - Fluid
    Removal 1. Raise and support the vehicle. 2. Disconnect the power steering hoses. 3. Remove the bolt and routing bracket. 4. Remove the bolts and the power steering fluid cooler. Installation 1. To install, reverse the removal procedure. 2. Fill and ...

    Steering Column Switches (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 13 , Power Distribution for schematic and connector information. Refer to Wiring Diagrams Cell 81 , Interval Wiper/Washer for schematic and connector information. Refer to Wiring Diagrams Cell 85 , Headlamps for schematic and co ...

    Camber Adjustment - Rear
    1. Loosen the nut. 2. Rotate the bolt and the cam to the correct camber setting. 3. Tighten the nut while holding the bolt and the cam stationary. 4. Recheck the wheel alignment. Follow the manufacturer's instructions. Adjust as necessary. ...