Ford Mustang (1999-2004) Service Manual: Bearings - Inspection

NOTE: If any of the following conditions exist, install a new bearing.

1. Inspect the bearing for a bent cage.

Bearings -Inspection

2. Inspect bearings for galling (metal smears on roller ends).

  • Galling is caused by overheating, poor lubrication or an overload situation.
  • If galling is found, install a new bearing and inspect the seals.

Bearings -Inspection

3. Inspect the bearing for brinelling (surface indentations in the raceway).

Bearings -Inspection

4. Inspect bearing for cracked inner race.

Bearings -Inspection

5. Inspect the bearing and raceway for etching.

  • If etching is present, inspect the seals.

Bearings -Inspection

6. Inspect the bearing for heat discoloration (dark blue).

  • If heat discoloration is evident, check the bearing and race for loss of temper. Draw a file across the component. If the file cuts the metal, there is a loss of temper.

Bearings -Inspection

7. Inspect the bearing for fatigue spalling (metal flaking).

Bearings -Inspection

    Manual Transmission
    The TR3650 five-speed manual transmission features the following: The fifth speed gear functions as an overdrive gear. The forward gears are synchronized and helical cut. The reverse gear oper ...

    Seal
    Special Tool(s) Installer, Transmission Extension Housing Oil Seal 308-227 (T94P-7657-A) Slide Hammer 100-001 (T50T-100-A) Remover, Bushing 307-001 (TOOL-117 ...

    Other materials:

    Synchronizers
    Disassembly and Assembly NOTE: This procedure applies to all synchronizer assemblies. 1. NOTE: Synchronizer components are not interchangeable. During disassembly, mark each individual synchronizer for assembly. Synchronizer hubs and sleeves are a selected a ...

    Steering Column Switches
    Torque Specifications Steering Column Switches (DESCRIPTION AND OPERATION) The steering column switches system consists of the following components: multifunction switch (13K359) key release button (manual transmission only) (3F527) ignition switch (11572 ...

    Valve Cover RH
    Removal and Installation 1. Remove the throttle body. For additional information, refer to Section. 2. Disconnect the crankcase vent hose. 3. Remove the differential feedback exhaust gas recirculation (EGR) system vacuum hoses and the bracket bolts. Po ...