Ford Mustang (1999-2004) Service Manual: Manual Transmission

The TR3650 five-speed manual transmission features the following:

  • The fifth speed gear functions as an overdrive gear.
  • The forward gears are synchronized and helical cut.
  • The reverse gear operates through a constant-mesh, fully synchronized system.
  • The shift interlock system prevents the engagement of more than one gear.
  • The countershaft is serviced as an assembly.
  • An aluminum main case, extension housing and bell housing.

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

 

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

 

Transmission Case and Shift Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

Transmission Identification

The transmission identification tag is located under the lower bolt that retains the extension housing to the main case.

The five speed overdrive (TR3650) transmission is available for the Mustang 4.6L (2V).

Transmission Identification

Transmission Identification

 

Transmission Identification

    Manual Transaxle/Transmission - TR3650
    General Specifications Torque Specifications ...

    Bearings - Inspection
    NOTE: If any of the following conditions exist, install a new bearing. 1. Inspect the bearing for a bent cage. 2. Inspect bearings for galling (metal smears on roller ends). Galling is caused ...

    Other materials:

    Brake Disc Machining
    Special Tool(s) Gauge, Clutch Housing 308-021 (T75L-4201-A) Dial Indicator Gauge with Holding Fixture 100-002 (TOOL-4201-C) or equivalent Material Item Specification Metal Surface Cleaner F4AZ-19A536-RA or equiv ...

    Toe Adjustment - Rear
    1. Loosen the nuts. To prevent damage to the ball joints, hold the tie-rod ends while loosening the nuts.   2. Rotate the toe link to the correct toe setting. 3. Tighten the nuts. To prevent damage to the ball joints, hold the tie-rod ends wh ...

    Switch - Traction Control
    Removal and Installation 1. NOTE: If the vehicle is equipped with an automatic transmission, position the shift lever in the 1 position before detaching the floor console finish panel. Lifting from both sides, detach the floor console finish panel. ...