Ford Mustang (1999-2004) Service Manual: Manual Transmission

The TR3650 five-speed manual transmission features the following:

  • The fifth speed gear functions as an overdrive gear.
  • The forward gears are synchronized and helical cut.
  • The reverse gear operates through a constant-mesh, fully synchronized system.
  • The shift interlock system prevents the engagement of more than one gear.
  • The countershaft is serviced as an assembly.
  • An aluminum main case, extension housing and bell housing.

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

 

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

 

Transmission Case and Shift Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

Transmission Identification

The transmission identification tag is located under the lower bolt that retains the extension housing to the main case.

The five speed overdrive (TR3650) transmission is available for the Mustang 4.6L (2V).

Transmission Identification

Transmission Identification

 

Transmission Identification

    Manual Transaxle/Transmission - TR3650
    General Specifications Torque Specifications ...

    Bearings - Inspection
    NOTE: If any of the following conditions exist, install a new bearing. 1. Inspect the bearing for a bent cage. 2. Inspect bearings for galling (metal smears on roller ends). Galling is caused ...

    Other materials:

    Output Shaft
    Special Tool(s) Remover, Drive Pinion Bearing Cone 205-D002 (D79L-4621-A) or equivalent Installer, Drive Pinion Bearing Cone 205-011 (T57L-4621-B) ...

    Bypass Tube - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coolant. For additional information, refer to Cooling System Dra ...

    Driveshaft (Description and Operation)
      NOTE: All driveshaft assemblies are balanced. If undercoating the vehicle, protect the driveshaft to prevent overspray of any undercoating material. The driveshaft has the following features: A tubular shaft used to transfer engine torque from the ...