Ford Mustang (1999-2004) Service Manual: Manual Transmission

The TR3650 five-speed manual transmission features the following:

  • The fifth speed gear functions as an overdrive gear.
  • The forward gears are synchronized and helical cut.
  • The reverse gear operates through a constant-mesh, fully synchronized system.
  • The shift interlock system prevents the engagement of more than one gear.
  • The countershaft is serviced as an assembly.
  • An aluminum main case, extension housing and bell housing.

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

 

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

 

Transmission Case and Shift Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

Transmission Identification

The transmission identification tag is located under the lower bolt that retains the extension housing to the main case.

The five speed overdrive (TR3650) transmission is available for the Mustang 4.6L (2V).

Transmission Identification

Transmission Identification

 

Transmission Identification

    Manual Transaxle/Transmission - TR3650
    General Specifications Torque Specifications ...

    Bearings - Inspection
    NOTE: If any of the following conditions exist, install a new bearing. 1. Inspect the bearing for a bent cage. 2. Inspect bearings for galling (metal smears on roller ends). Galling is caused ...

    Other materials:

    Valve - Seat Inspection
    Valve and Seat Refacing Measurements CAUTION: After grinding valves or valve seats, check valve clearance. 1. Check the valve head and seat. Check valve angles. Check margin width. Refer to the appropriate section in Group 303 for the procedure. ...

    Bypass Tube - Mach I
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Remove the air intake scoop and bracket. For additional information, refer to Sec ...

    Output State Control (OSC) Mode
    Output State Control (OSC) allows the technician to take control of certain parameters to function the transmission. For example, OSC allows the technician to shift the transmission only when he/she commands a gear change. If the technician commands ...