Ford Mustang (1999-2004) Service Manual: Manual Transmission

The TR3650 five-speed manual transmission features the following:

  • The fifth speed gear functions as an overdrive gear.
  • The forward gears are synchronized and helical cut.
  • The reverse gear operates through a constant-mesh, fully synchronized system.
  • The shift interlock system prevents the engagement of more than one gear.
  • The countershaft is serviced as an assembly.
  • An aluminum main case, extension housing and bell housing.

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

 

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

Transmission Internal Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

 

Transmission Case and Shift Components - Disassembled View

Transmission Case and Shift Components - Disassembled View

Transmission Identification

The transmission identification tag is located under the lower bolt that retains the extension housing to the main case.

The five speed overdrive (TR3650) transmission is available for the Mustang 4.6L (2V).

Transmission Identification

Transmission Identification

 

Transmission Identification

    Manual Transaxle/Transmission - TR3650
    General Specifications Torque Specifications ...

    Bearings - Inspection
    NOTE: If any of the following conditions exist, install a new bearing. 1. Inspect the bearing for a bent cage. 2. Inspect bearings for galling (metal smears on roller ends). Galling is caused ...

    Other materials:

    Daytime Running Lamps (DRL) (Diagnosis and Testing)
    Refer to Wiring Diagrams Cell 97 , Daytime Running Lamps for schematic and connector information. Special Tool(s) 73III Automotive Meter or equivalent 105-R0057 Principles of Operation Daytime Running Lamps (DRL) The daytime running lamp ...

    Underbody Misalignment Check
    Underbody Dimensions   1. Underbody dimensions tolerances are +- 3.175 mm (0.125 in). Reference dimensions are not controlled dimensions. Reference points are +- 4.76 mm (0.1875 in). All underbody dimensions are detailed to the centerline of existin ...

    Resistor
    Removal 1. Disconnect the connector. 2. Remove the screws. 3. Remove the resistor. Installation 1. To install, reverse the removal procedure. ...