Ford Mustang (1999-2004) Service Manual: Manual Transmission
The TR3650 five-speed manual transmission features the following:
- The fifth speed gear functions as an overdrive gear.
- The forward gears are synchronized and helical cut.
- The reverse gear operates through a constant-mesh, fully synchronized system.
- The shift interlock system prevents the engagement of more than one gear.
- The countershaft is serviced as an assembly.
- An aluminum main case, extension housing and bell housing.
Transmission Internal Components - Disassembled View
Transmission Case and Shift Components - Disassembled View
Transmission Identification
The transmission identification tag is located under the lower bolt that retains the extension housing to the main case.
The five speed overdrive (TR3650) transmission is available for the Mustang 4.6L (2V).
Transmission Identification
Manual Transaxle/Transmission - TR3650
General Specifications
Torque Specifications
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Bearings - Inspection
NOTE: If any of the following conditions exist, install a new
bearing.
1. Inspect the bearing for a bent cage.
2. Inspect bearings for galling (metal smears on roller ends).
Galling is caused ...
Other materials:
Removal
WARNING: Do not smoke, carry lighted tobacco or an open flame of any
type when
working on or near any fuel-related components. Highly flammable mixtures are
always present
and may be ignited, possibly resulting in personal injury.
WARNING: Fuel supply lines ...
Four Wheel Anti-Lock Brake System (4WABS) Hydraulic Control Unit (HCU)
NOTE: This procedure only needs to be performed if the 4-wheel
anti-lock brake (4WABS) hydraulic
control unit (HCU) has been installed new or if the HCU lines have been
opened.
1. Clean all dirt from and remove the brake master cylinder filler cap
...
Convertible Top (Description and Operation)
Rear Window Glass Assembly
The convertible top assembly is equipped with a rear window glass
assembly. The rear window glass
assembly is permanently attached to the folding top rear window curtain
and cannot be opened. The
rear window gl ...
