Ford Mustang (1999-2004) Service Manual: Brake Booster - Vacuum (Description and Operation)

Power Brake Booster

Brake Booster - Vacuum

 

Brake Booster - Vacuum

The vacuum type power brake booster (2005):

  • is a dual diaphragm, vacuum assisted power brake booster
  • reduces brake pedal force and travel distance.
  • is located on the LH side of the bulkhead in the engine compartment, between the brake pedal (2455) and the brake master cylinder (2140).
  • is divided into separate chambers by the diaphragms.
  • will not operate if vacuum is restricted or if any of the vacuum related power brake components fail.
  • is installed as an assembly.

If the power assist fails, the brake system will continue to operate with increased brake pedal effort.

Hose and Check Valve

The power brake booster check valve (2365):

  • is located on the front of the power brake booster.
  • is installed separately; (install a new grommet when installing a new check valve).
  • is positioned between the power brake booster and the power brake booster hose.
  • closes when the engine is turned off.
  • in the closed position, traps engine vacuum in the power brake booster
  • retains vacuum to provide several power assisted brake applications with the engine off.

Hose and Check Valve

 

Hose and Check Valve

    Power Brake Actuation
    Torque Specifications ...

    Brake Booster - Hydro-Boost (Description and Operation)
    The Hydro-Boost brake booster is a hydraulically operated brake booster powered by the power steering pump (3A674). The power steering pump provides the fluid pressure to operate both the power brak ...

    Other materials:

    Disassembly
    1. Remove the No. 1 selective pump support thrust washer. 2. Remove the front pump support. 1. Remove the bolts. 2. Remove the front pump support. 3. Remove the seal rings. 4. Remove the inner and outer pump gerotor gears. 5. Carefully pry spring ...

    Closing the convertible top
    Note: The convertible top will not operate unless the vehicle is stationary or traveling under 3 mph (5 kmh). Note: Make sure that the latch handles are pulled down and in the fully opened position before the top makes contact with the windshield header. This ...

    Removal
    WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury. 1. ...