Ford Mustang (1999-2004) Service Manual: Thermostat - 4.6L(4V)

Material

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1

Removal and Installation

1. With the vehicle in neutral, position it on a hoist. For additional information, refer to Section.

2. Drain the engine coolant. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

3. Remove the thermostat housing bolts.

Thermostat - 4.6L(4V)

4. Remove the coolant thermostat.

1. Separate the thermostat housing.

2. Remove the coolant thermostat and the O-ring seal.

  • Inspect the O-ring seal. Install a new seal, if necessary.

Thermostat - 4.6L(4V)

5. NOTE: The thermostat is indexed and must be returned to the original location.

NOTE: Make sure the new O-ring seal is secure around the thermostat.

To install, reverse the removal procedure.

6. Fill the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.

    Thermostat - 4.6L(2V)
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coola ...

    Bypass Tube - 3.8L
    Material Item Specification Motorcraft Premium Gold Engine Coolant VC-7-A (in Oregon VC-7-B) (yellow color) WSS-M97B51- A1 Removal and Installation 1. Drain the engine coola ...

    Other materials:

    Axle Assembly
    Removal and Installation 1. CAUTION: The vehicle must be on level ground and at curb height. Mark the rear shock absorbers relative to their protective sleeve. During installation, raise the suspension to this reference mark before tightening the suspens ...

    Vacuum Control Motor - Air Inlet Duct Door
    Removal 1. Remove the instrument panel. 2. Disconnect the vacuum hose. 3. Disconnect the control arm. 4. Remove the vacuum control motor. Remove the screws. Installation 1. To install, reverse the removal procedure. ...

    On-board Diagnostics (OBD-II)
    Your vehicle is equipped with a computer that monitors the engine’s emission control system. This system is commonly known as the on-board diagnostics system (OBD-II). The OBD-II system protects the environment by ensuring that your vehicle continues to meet ...